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Company Profile

China Aviation Lithium Battery Co., Ltd (CALB) is a high-tech company invested by 

Aviation  Industry  Corporation  Of  China  and  its  affiliated  companies,held  by 

CAC(Sichuan Chengfei Integration Technology Co., Ltd) with advanced management 

,technology and specialized in producing Li-ion battery, battery management 

systems (BMS) and module ,so on.

CALB is headquartered in Luoyang, China, covering 94.7 acre, with ¥800 million yuan 

registered capitals and more than 1,600 employees worldwide( including 13 Ph.D, 

over 240 masters, and about 300 undergraduates). Our company is devoted to the 

R&D and manufacturing ability of lithium ion batteries continually, promoting itself 

to be “Golden Supplier of Lithium-ion Battery”. CALB have been funded by 

fourChinese 863 major projects. The list are the following: “Development of large 

LiFePO4 power battery and power pack”, ”Development of lithium ion battery and 

pack with high density plastic shell”, ”Development of highly-safe functional 

monomers in power battery”,”Demonstration of the key technology of long 

life-time lithium manganese oxide energy storage battery”.

The main application fields of CALB lithium battery includeelectric vehicles, rail 

transportation, energy storage station, telecommunication stations, mining equip-

ment and military application. CALB have been authorized 181 of various patent, , 

and also passed GB/T19001-2008/ISO9001:2008,GJB9001B-2009 Quality System 

approval. CALB has got confidentiality accreditation for weapons and equipment 

research and production , license certification for weapons and equipment research 

and production, and certifications to enter into international markets including CE, 

RoHS, and UN38.3 transportation certification. CALB and products have high reputa-

tion and influence in home and abroad markets.

Developing green energy is our common history mission. Under the strong support 

of leaders at all levels and partners, CALB will take the idea of AVIC —“ Aviation to 

serve the country , strengthen the army and enrich the common”, and follow the 

business model of “brand marketing, cooperative R &D, lean manufacturing, 

consortia purchasing and joint development”, making more contribution to the 

energy saving and emission reduction in the world.

This manual is intended to guide customers to thecell and battery module installa-

tion in general use, for more detailed information, please refer to the relevant 

technical agreements, technical solutions, or contact customer service department. 

Content

Caution .............................................................................................................................................................. 1

1. Basic Inroduction........................................................................................................................................... 2

1.1 Product Introduction .................................................................................................................................... 2

1.2 The working principle of Lithium-ion batteries ............................................................................................. 2

1.3 The structure of battery ............................................................................................................................... 3

2. Product installation instructions..................................................................................................................... 3

2.1 Battery Requirements.................................................................................................................................. 3

2.2 Power System Requirements...................................................................................................................... 4

2.3 Power Module layout requirements............................................................................................................. 4

2.4 Power Module Installation Requirements.................................................................................................... 4

2.5 Battery Connection Requirements .............................................................................................................. 5

2.6 Operation tools ............................................................................................................................................ 5

2.7 Power system maintenance period and measures ..................................................................................... 6

2.8 Common troubleshooting methods for power system ................................................................................. 6

3. Emergency treatment .................................................................................................................................... 7

3.1 Personal contact.......................................................................................................................................... 7

3.2 Emergency treatment .................................................................................................................................. 7

IV. Transportation requirements ........................................................................................................................ 8

IIV. Basic requirements for battery storage and maintenance........................................................................... 8

IIIV. Customer Services ..................................................................................................................................... 8

VI. Disclaimer .................................................................................................................................................. 10

Annex 1

The main battery model parameters table...................................................................................... 11

Product User Manual

Annex 2  :  Instructions for CAM Series battery protection components installation ........................................ 11

Summary of Contents for CA100

Page 1: ...ection components installation 17 Product User Manual China Aviation Lithium Battery Co Ltd CALB Headquarter No 66 North Binhe Road High Tech Zone Luoyang Henan China 471003 Tel 86 0379 6069 7962 Fax 86 0379 6069 7995 http www calb cn http en calb cn ...

Page 2: ...ment research and production and certifications to enter into international markets including CE RoHS and UN38 3 transportation certification CALB and products have high reputa tion and influence in home and abroad markets Developing green energy is our common history mission Under the strong support of leaders at all levels and partners CALB will take the idea of AVIC Aviation to serve the countr...

Page 3: ...ing chair battery The charge and discharge mechanism of lithium ion battery can be described as the following chemical formula take lithium iron phosphate for example Lithium ion battery charge and discharge diagram Caution I A BMS battery management system or battery protection system must be used under any circumstance when using or storing battery to ensure the batteries are used under normal c...

Page 4: ...between 10 90 DOD according to the principle of low depth of charge and discharge 8 Screwing the battery terminal is forbidden without permission 9 Damaging the battery safety valve is forbidden without permission As the case of CAM series battery is metal it is strongly recommended to install a protector when installing CAM series batteries with the specific installation program to ensure the bat...

Page 5: ...it is recommend using adjustable torque wrench in 5 30N m range the recommended tightening torque values corresponding to specified bolts is shown in the following table 2 7 Power system maintenance period and measures 1 In a routine systematic check and detailed record on the power system usage as well as the work of BMS and charger detect hidden dangers and solve problems in time 2 Regularly che...

Page 6: ...be prevented from mechanical shock or stress non battery exposure and rain 6 Develop a tracking record of voltage resistance for inventory batteries check the stock battery voltage resistance every three months and make detailed records 7 Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0 3C and make detailed records 3 1 Pers...

Page 7: ...ignated locations within the shortest possible time in mainland China only Time requirements For customers in China mainland CALB will response in two hours within the city in 24 hours within the province three working days or within 30 minutes to give customers a clear answer and reach to the customers within the appointed time outside the province For international customers CALB will response i...

Page 8: ... 90 0 C 45 C 20 C 55 C 20 C 45 C 20 C 25 C 70 2C 1C 2C Charging time Installation for CAM Series single battery can be followed by four steps First Install lower protector as figure 2 Installation requirements Depress the battery into the lower protector from up to down by force to ensure the battery no slant and below protector wrapping the bottom of the battery no loose connection between protec...

Page 9: ...rouping separators by one side and clamp the battery by the snap on both sides without falling down The grouping separator should be fitted with the upper and lower separator edge without warping Lower protector Grouping separator Figure 3 Step 3 Install upper protector as figure 4 Installation requirements Push the battery grouping separator by one side and clamp the battery by the snap on both s...

Page 10: ...rwise it will affect the screw installation causing protectors scratch Install the pole protectors promptly after connecting the bus bars and prevent cascading battery packs from short circuit caused by foreign objects The integrated packs should be placed on a workbench with flat and dry surface The completion of battery packs protector installation is shown above Step 2 Select screws of appropri...

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