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Product User Manual

1.1 Product Introduction

The lithium-ion batteries produced by CALB have the advantages of high energy density, long life cycle, high power density, high 

security, even good performance under low temperature. Based on the different case material,the CALB battery can be sorted to 

molded battery, metal shell batteries, soft pack batteries. They can be applied in: electric vehicles, large-scale energy storage power 

station systems, small distributed energy storage systems, mineral power supply, communication station,  and rail transportation, etc. 

The company pays high attention to building the ability of scientific research with the idea of "leading technology, reliable quality, 

customer satisfaction," Our innovative R&D team has been keeping innovation and making a number of achievements in scientific 

research, dedicating to the development of a new generation of lithium-ion battery with higher security, higher energy density, and 

better consistency.

1.2 The working principle of Lithium-ion batteries

Generally, the cathode material of the lithium-ion battery will choose lithium transition metal oxide with a higher redox potential , 

commonly lithium cobalt oxide, lithium manganese oxide, lithium iron phosphate and layered mixed cobalt/nickel /manganese oxides. 

Lithium intercalation material with near lithium potential will be selected as negative electrode material, commonly the hard carbon, 

graphite, materials. 

The principle of charging and discharging of lithium-ion batteries is shown in the diagram, the lithium ions shuttle between the positive 

and negative back and forth during charging and discharging process , so the lithium-ion batteries are also known as "rocking chair” 

battery.

The charge and discharge mechanism of lithium-ion battery can be described as the following chemical formula (take lithium iron 

phosphate for example).

Lithium ion battery charge and discharge diagram

Caution

I. A BMS (battery management system or battery protection system) must be used 

under any circumstance when using or storing battery, to ensure the batteries are 

used under normal conditions (including normal voltage range, the normal current 

range, normal temperature range, normal humidity range, the normal pressure range, 

etc., about the normal defined criteria, please contact CALB service department or 

retail outlets personnel). If the batteries are used without a battery management 

system (battery protection system), batteries’ will be easily damaged, which will even 

lead to unpredictable accidents. 

(Note that normal conditions for the battery charging, battery discharging and battery 

storage are not the same)

II.Reverse charging and discharging the battery is prohibited under any conditions 

(with regard to the definition of reverse charging and discharging, please contact 

CALB service department or retail outlets related personnel).Positive and negative 

terminals of the battery can not be connected directly under any condition.

III. During use, batteries should be away from heat, sources of ignition. Do not drop 

the battery, knock the battery, strike the battery or other physical damage to the 

battery.

 IV. This battery can only be charged with matched lithium battery charger.

 1. Basic Inroduction

V.As the case of CAM series battery is metal, please avoid damage to the blue plastic 

insulating film, there is hidden danger of electricity leakage on the metal case 

resulting from broken the blue plastic insulating film, if the film was broken, and 

please contact the after-sale service. For more information, please refer to the second 

section "Installation and instructions".

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Summary of Contents for CA100

Page 1: ...ection components installation 17 Product User Manual China Aviation Lithium Battery Co Ltd CALB Headquarter No 66 North Binhe Road High Tech Zone Luoyang Henan China 471003 Tel 86 0379 6069 7962 Fax 86 0379 6069 7995 http www calb cn http en calb cn ...

Page 2: ...ment research and production and certifications to enter into international markets including CE RoHS and UN38 3 transportation certification CALB and products have high reputa tion and influence in home and abroad markets Developing green energy is our common history mission Under the strong support of leaders at all levels and partners CALB will take the idea of AVIC Aviation to serve the countr...

Page 3: ...ing chair battery The charge and discharge mechanism of lithium ion battery can be described as the following chemical formula take lithium iron phosphate for example Lithium ion battery charge and discharge diagram Caution I A BMS battery management system or battery protection system must be used under any circumstance when using or storing battery to ensure the batteries are used under normal c...

Page 4: ...between 10 90 DOD according to the principle of low depth of charge and discharge 8 Screwing the battery terminal is forbidden without permission 9 Damaging the battery safety valve is forbidden without permission As the case of CAM series battery is metal it is strongly recommended to install a protector when installing CAM series batteries with the specific installation program to ensure the bat...

Page 5: ...it is recommend using adjustable torque wrench in 5 30N m range the recommended tightening torque values corresponding to specified bolts is shown in the following table 2 7 Power system maintenance period and measures 1 In a routine systematic check and detailed record on the power system usage as well as the work of BMS and charger detect hidden dangers and solve problems in time 2 Regularly che...

Page 6: ...be prevented from mechanical shock or stress non battery exposure and rain 6 Develop a tracking record of voltage resistance for inventory batteries check the stock battery voltage resistance every three months and make detailed records 7 Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0 3C and make detailed records 3 1 Pers...

Page 7: ...ignated locations within the shortest possible time in mainland China only Time requirements For customers in China mainland CALB will response in two hours within the city in 24 hours within the province three working days or within 30 minutes to give customers a clear answer and reach to the customers within the appointed time outside the province For international customers CALB will response i...

Page 8: ... 90 0 C 45 C 20 C 55 C 20 C 45 C 20 C 25 C 70 2C 1C 2C Charging time Installation for CAM Series single battery can be followed by four steps First Install lower protector as figure 2 Installation requirements Depress the battery into the lower protector from up to down by force to ensure the battery no slant and below protector wrapping the bottom of the battery no loose connection between protec...

Page 9: ...rouping separators by one side and clamp the battery by the snap on both sides without falling down The grouping separator should be fitted with the upper and lower separator edge without warping Lower protector Grouping separator Figure 3 Step 3 Install upper protector as figure 4 Installation requirements Push the battery grouping separator by one side and clamp the battery by the snap on both s...

Page 10: ...rwise it will affect the screw installation causing protectors scratch Install the pole protectors promptly after connecting the bus bars and prevent cascading battery packs from short circuit caused by foreign objects The integrated packs should be placed on a workbench with flat and dry surface The completion of battery packs protector installation is shown above Step 2 Select screws of appropri...

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