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 1. Basic Inroduction

Product User Manual

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IV. Transportation requirements 

1)  During the transportation process, batteries should not be sun exposure and rained. The recommend state of charge during trans-

port is about 30%. Batteries should be stacked neatly, orderly, compactly and reasonably, safely and reliably. Always keep the 

battery poles upward to prevent damage caused by shaking during transport ; 

2)  During the loading and unloading process of the battery, pay attention to move and put down lightly, throwing, rolling, crush, 

mixing with other dangerous goods are prohibited ; 

3)  Minimize the number of transit transport; machinery operation should be used during shipping and handling to avoid the rough 

handling operations. During the process of transport and use, overly strong impact and extrusion by external should be avoided, 

to prevent battery casing broken or internal structure damage.

4)  Recommend transportation environment is no higher than 60 

, humidity less than 90%.

IIV. Basic requirements for battery storage and maintenance 

1)  When customers receive the product, number of products, product specification must be checked. If the quantity or model is not 

accurate or there are anomalies such as swelling, leaking, damaged housing and voltage anomalies, please contact sales 

department to address in 15 working days after the receipt of product. Beyond this time limit, products will be successfully 

received by default;

2)  If batteries are not in use for a time, they are recommended to store in dry, clean and ventilated warehouse under the temperature 

of -20 to 40 ,as shown in the figure 16. When the batteries are not use for a long time, pack and store the battery at 30% state 

of charge;

3)  Special battery drop zone shall be provided in the warehouse, on-flammable and explosive materials can be stored in this area, 

batteries should be away from heat; 

4)  In general, stock battery should be stored in containers, batteries directly laid on the ground should be equipped with a layer of 

insulating mulch under the battery, and a dust cover on them, while making warning signs; 

5)  Stock Battery should not be placed upside down, and be prevented from mechanical shock or stress, non-battery exposure and 

rain;

6)  Develop a tracking record of voltage, resistance for inventory batteries, check the stock battery voltage, resistance every three 

months and make detailed records; 

7)  Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0.3C, 

and make detailed records.

3.1 Personal contact 

If there is electrolyte leakage or smoke found, take aid measures:

1) Skin contact with the electrolyte: Removing attached clothing, washing with water carefully. Go for medical treatment in severe 

cases.

3.2 Emergency treatment 

1)  When a conductor is simultaneously exposed to positive and negative terminals of the battery and introduce an external short 

circuit, disconnect the system and the load circuit in the shortest possible time.

2)  Occasion like a destructive impact may cause the battery to release the internal energy in an instant, resulting in safety valve 

pressure relief and smoke, etc. At this time, extinguishing measures should taken to isolate from the air, such as masking sand, 

carbon dioxide or dry powder extinguishers or others and disconnection the loop at the same time.

2)  Eye contact with electrolyte: Flush immediately with plenty of water for at least 15 minutes, lifting the upper eyelid during flushing. 

Go for medical treatment in severe cases.

4)  Electrolyte Ingestion: Take 2 cups of milk or water orally. Do not induce vomiting unconsciously. Go for medical treatment in 

severe cases.

 3. Emergency treatment

There are lithium salt compounds, organic solvents, etc. inside the lithium-ion batter-

ies. When abusing or in extreme environments, dangerous situations including 

leakage, smoking, overheating, and the safety valve opening((with black substance 

spraying), fire may occur. To protect personnel’s safety and reduce economic losses, 

you should take urgent protective measures in the event of danger, please read and 

observe the following protective recommendations carefully:

3)  Inhalation of smoke: when there is smoke, use protective measures (such as covering nose and mouth with a wet towel or wear 

a professional gas mask) to prevent inhalation of fumes. As smoke and other harmful gases may cause damage to the respiratory 

system, give oxygen if necessary. Go for medical treatment in severe cases.

Summary of Contents for CA100

Page 1: ...ection components installation 17 Product User Manual China Aviation Lithium Battery Co Ltd CALB Headquarter No 66 North Binhe Road High Tech Zone Luoyang Henan China 471003 Tel 86 0379 6069 7962 Fax 86 0379 6069 7995 http www calb cn http en calb cn ...

Page 2: ...ment research and production and certifications to enter into international markets including CE RoHS and UN38 3 transportation certification CALB and products have high reputa tion and influence in home and abroad markets Developing green energy is our common history mission Under the strong support of leaders at all levels and partners CALB will take the idea of AVIC Aviation to serve the countr...

Page 3: ...ing chair battery The charge and discharge mechanism of lithium ion battery can be described as the following chemical formula take lithium iron phosphate for example Lithium ion battery charge and discharge diagram Caution I A BMS battery management system or battery protection system must be used under any circumstance when using or storing battery to ensure the batteries are used under normal c...

Page 4: ...between 10 90 DOD according to the principle of low depth of charge and discharge 8 Screwing the battery terminal is forbidden without permission 9 Damaging the battery safety valve is forbidden without permission As the case of CAM series battery is metal it is strongly recommended to install a protector when installing CAM series batteries with the specific installation program to ensure the bat...

Page 5: ...it is recommend using adjustable torque wrench in 5 30N m range the recommended tightening torque values corresponding to specified bolts is shown in the following table 2 7 Power system maintenance period and measures 1 In a routine systematic check and detailed record on the power system usage as well as the work of BMS and charger detect hidden dangers and solve problems in time 2 Regularly che...

Page 6: ...be prevented from mechanical shock or stress non battery exposure and rain 6 Develop a tracking record of voltage resistance for inventory batteries check the stock battery voltage resistance every three months and make detailed records 7 Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0 3C and make detailed records 3 1 Pers...

Page 7: ...ignated locations within the shortest possible time in mainland China only Time requirements For customers in China mainland CALB will response in two hours within the city in 24 hours within the province three working days or within 30 minutes to give customers a clear answer and reach to the customers within the appointed time outside the province For international customers CALB will response i...

Page 8: ... 90 0 C 45 C 20 C 55 C 20 C 45 C 20 C 25 C 70 2C 1C 2C Charging time Installation for CAM Series single battery can be followed by four steps First Install lower protector as figure 2 Installation requirements Depress the battery into the lower protector from up to down by force to ensure the battery no slant and below protector wrapping the bottom of the battery no loose connection between protec...

Page 9: ...rouping separators by one side and clamp the battery by the snap on both sides without falling down The grouping separator should be fitted with the upper and lower separator edge without warping Lower protector Grouping separator Figure 3 Step 3 Install upper protector as figure 4 Installation requirements Push the battery grouping separator by one side and clamp the battery by the snap on both s...

Page 10: ...rwise it will affect the screw installation causing protectors scratch Install the pole protectors promptly after connecting the bus bars and prevent cascading battery packs from short circuit caused by foreign objects The integrated packs should be placed on a workbench with flat and dry surface The completion of battery packs protector installation is shown above Step 2 Select screws of appropri...

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