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 1. Basic Inroduction

Product User Manual

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IIIV. Customer Services

As a professional designing and manufacturing lithium batteries company, CALB is devoted to build itself “Global Golden Lithium 

Battery Manufacturer” with advanced technology, reliable quality and customer-satisfaction. While we provide high-quality products 

to our dear customers, we present our CALB characteristic after-sales service system as core competitiveness. Our service brand 

is: "Customer satisfaction - Service never stop."

Goal: customer satisfaction, scheme satisfaction, progress satisfaction, quality satisfaction, cost performance satisfaction, and 

service satisfaction. 

Services: technical advice, program solution, products delivery, free training, on-site services, remote guidance, regular inspection, 

regular visits, and file creation. 

Service concept:

● Fast response

Free support on phone, free service Tel: 800-919-2699 (please use fixed telephone to dial). 

International Service Tel: 86-0379-60697962, international service mailbox: zhangtao@calb.cn, qiaojingfeng@calb.cn, CALB will 

arrange professional customer service engineers to answer customer problems they encounter every day, thereby ensuring to 

provide convenient, fast, high-quality professional services. 

Emergency Response (Domestic): When there is a emergency failure on equipment, telephone support still cannot resolve the 

problems and recovery services, we provide an annual 365 * 24 hours of on-site emergency support. (in mainland China only)

On-site troubleshooting principles: prior to restore the normal function of the device.

● Professionalization

Professional service team

We have a professional service team, every customer service engineer are carefully selected from 

production or application departments. They have a wealth of knowledge and application experience in battery, and can ensure that 

the equipment can be used well and safe in time.

Professional maintenance of equipment: We have a dedicated service cart, and complete tool configuration, with functions of 

self-generating, battery formation, charge and discharge maintenance, data analysis, that can complete the maintenance tasks 

around the clock. (in mainland China only)

● Standardization 

Standard Service Process: The company has established a thorough service system, which includes standard procedure for techni-

cal support, system maintenance, information feedback. All services are based, recorded, queryable and with assessment, so help 

customers to solve problems whole-heartedly. 

Service commitment

● Lifetime Service Guarantee 

Once customers buy our products, you can get a life-time maintenance for the batteries from CALB. Product warranty period is 

subject to contract. Service is free during the warranty period. Beyond the warranty, maintenance fee (labor costs, material costs, 

etc) will be charged.

For human error (Customers do not follow the instructions of normal use and maintenance, etc. due to transportation, natural irresist-

ible incident),service is beyond the scope of free services, but Customer Service Department from CALB will promptly arrange for 

engineers to provide customer service after receiving the notice.

● Service within warranty Period

1)  Product Delivery 

    When delivering products to domestic customers, the company will send experienced customer service engineers to the site to 

help customers to complete the product installation and commissioning. They will ensure that the customer's equipment can 

promptly put into use according to the installation confirmation procedure. 

    When delivering products to foreign customers, we prepare a detailed guidance documents.

 

2)  Service Response (Domestic)

     After receiving a customer service telephone, our engineers will reach customers designated locations within the shortest possible 

time. (in mainland China only)

   

    Time requirements: For customers in China mainland, CALB will response in two hours within the city, in 24 hours within the 

province, three working days or within 30 minutes to give customers a clear answer and reach to the customers within the 

appointed time outside the province. For international customers, CALB will response in 24 hours.

3) Technical Support 

     Our company is committed to provide customers 365 days a year, 24 hours a day, comprehensive technical support and spare 

parts supply. 

4) Regular inspection 

  CALB arranges twice national routing inspection a year, including: single cell performance testing, system insulation resistance 

testing, line testing. Initiative to contact customers once every quarter to know the usage situations, ensuring customers get the 

full value of the product. (in mainland China only)

5) Free Training 

    CALB provides products maintenance and training for customers and end-customers for free, and provide training for customer 

service staff to ensure that trained personnel to reach at least the following levels: master product operating principles, method 

of application, emergency and routine maintenance and other common skills. CALB provides training for customer training 

personnel: equipment main performance parameters, failure analysis and troubleshooting; equipment on-site operation and 

maintenance; equipment installation, operation, maintenance and others. 

●  Service beyond warranty 

Service standards beyond the warranty is the same as that in warranty period on product use, maintenance, maintenance, repair, 

and other applications for customers or their end customers.

If the customers require a renewal, CALB can provide service as renewal, the relevant cost can refer to the contract. Service 

standards during the warranty renewal is the same as that in warranty period, but can also be single service, the charge way is: 

on-site labor costs + equipment maintenance fee(or equipment replacement costs), CALB provides the best price for customer 

service.

VI. Disclaimer

All batteries delivery must be confirmed to complete the product installation process, CALB has fulfilled  the warranty responsibility 

for batteries complete the confirmation installation process.

CALB does not take the responsibility for losses or accident resulting from improper use, or facts identified as the following:

1)  Not use reliable BMS or protective plate when doing charging or discharging test, resulting in overcharge or over-discharge for 

part or the whole battery group; 

2)  Batteries are charged reversely due to the wrong connection, resulting in part or the whole battery group retirement in advance. 

3)  Not control the battery group charging effectively, resulting in part or the whole battery group over-charging.

4)  Not control the battery group discharging effectively, resulting in part or the whole battery group over-discharging.

5)  Improper selection of circuit cable, connectors, terminals and other electrical component, resulting fire due to line overheating and 

spontaneous combustion.

6)  There is no appropriate high-voltage safety protection devices in the main power circuit, resulting in the battery pack short-circuit 

or car equipment damage due to the circuit aging, damage, and etc.

7)  Adopt connection method that influences battery group electrical charge balance (such as leading a separate power cord from a 

individual cell to supply power to low-voltage electrical power in the car) , resulting the individual cells over-discharge; 

8)  The cable terminals of the main power circuit are not well connected to bus bar and battery terminals, resulting in attenuation of 

battery life, and even accident for loose connecting bolts and exothermic joints.

9)  Infrequent check on the battery condition and maintenance, resulting in accidents for not discovering and excluding hidden danger 

in time.

Summary of Contents for CA100

Page 1: ...ection components installation 17 Product User Manual China Aviation Lithium Battery Co Ltd CALB Headquarter No 66 North Binhe Road High Tech Zone Luoyang Henan China 471003 Tel 86 0379 6069 7962 Fax 86 0379 6069 7995 http www calb cn http en calb cn ...

Page 2: ...ment research and production and certifications to enter into international markets including CE RoHS and UN38 3 transportation certification CALB and products have high reputa tion and influence in home and abroad markets Developing green energy is our common history mission Under the strong support of leaders at all levels and partners CALB will take the idea of AVIC Aviation to serve the countr...

Page 3: ...ing chair battery The charge and discharge mechanism of lithium ion battery can be described as the following chemical formula take lithium iron phosphate for example Lithium ion battery charge and discharge diagram Caution I A BMS battery management system or battery protection system must be used under any circumstance when using or storing battery to ensure the batteries are used under normal c...

Page 4: ...between 10 90 DOD according to the principle of low depth of charge and discharge 8 Screwing the battery terminal is forbidden without permission 9 Damaging the battery safety valve is forbidden without permission As the case of CAM series battery is metal it is strongly recommended to install a protector when installing CAM series batteries with the specific installation program to ensure the bat...

Page 5: ...it is recommend using adjustable torque wrench in 5 30N m range the recommended tightening torque values corresponding to specified bolts is shown in the following table 2 7 Power system maintenance period and measures 1 In a routine systematic check and detailed record on the power system usage as well as the work of BMS and charger detect hidden dangers and solve problems in time 2 Regularly che...

Page 6: ...be prevented from mechanical shock or stress non battery exposure and rain 6 Develop a tracking record of voltage resistance for inventory batteries check the stock battery voltage resistance every three months and make detailed records 7 Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0 3C and make detailed records 3 1 Pers...

Page 7: ...ignated locations within the shortest possible time in mainland China only Time requirements For customers in China mainland CALB will response in two hours within the city in 24 hours within the province three working days or within 30 minutes to give customers a clear answer and reach to the customers within the appointed time outside the province For international customers CALB will response i...

Page 8: ... 90 0 C 45 C 20 C 55 C 20 C 45 C 20 C 25 C 70 2C 1C 2C Charging time Installation for CAM Series single battery can be followed by four steps First Install lower protector as figure 2 Installation requirements Depress the battery into the lower protector from up to down by force to ensure the battery no slant and below protector wrapping the bottom of the battery no loose connection between protec...

Page 9: ...rouping separators by one side and clamp the battery by the snap on both sides without falling down The grouping separator should be fitted with the upper and lower separator edge without warping Lower protector Grouping separator Figure 3 Step 3 Install upper protector as figure 4 Installation requirements Push the battery grouping separator by one side and clamp the battery by the snap on both s...

Page 10: ...rwise it will affect the screw installation causing protectors scratch Install the pole protectors promptly after connecting the bus bars and prevent cascading battery packs from short circuit caused by foreign objects The integrated packs should be placed on a workbench with flat and dry surface The completion of battery packs protector installation is shown above Step 2 Select screws of appropri...

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