background image

13

14

Product User Manual

When the protection components for single batteries are installed fully, you can install the battery packs as you need. Installation of     

this section includes fastening clamps, screws, nuts, bus bars, and pole protectors.

Step 2: Install grouping separators as figure 3.

Step 4: Install the pole protector as figure 5.

Installation requirements:

 

Press the pole protector into the upper protector from up to down, and clamp the protectors by the snaps on both sides without 

falling down.

After installation, it should be fixed tight and fully fitted between the battery and protectors with no loosening. The completion of 

protectors’ installation should be like figure5.

Installation requirements:

Push the battery grouping separators by one side, and clamp the battery by the snap on both sides without falling down. The grouping 

separator should be fitted with the upper and lower separator edge without warping. 

Lower protector 

Grouping separator 

Figure 3

Step 3: Install upper protector as figure 4. 

Installation requirements:

Push the battery grouping separator by one side, and clamp the battery by the snap on both sides without falling down. The grouping 

separator should be fitted with the upper and lower separator edge without warping. 

Press the upper protector into the battery and make sure it tight and fit with the battery, with no loose connection between protector 

and battery.

Figure 4

Lower separator 

Upper protector 

Grouping separator 

Figure 5

Lower separator 

Upper protector 

Grouping separator 

Pole protector 

2 .2 CAM series battery pack protection components installation

Fastening clamp 

Nut 

 

Screw 

Pole protector 

Bus bar 

Figure 6

Summary of Contents for CA100

Page 1: ...ection components installation 17 Product User Manual China Aviation Lithium Battery Co Ltd CALB Headquarter No 66 North Binhe Road High Tech Zone Luoyang Henan China 471003 Tel 86 0379 6069 7962 Fax 86 0379 6069 7995 http www calb cn http en calb cn ...

Page 2: ...ment research and production and certifications to enter into international markets including CE RoHS and UN38 3 transportation certification CALB and products have high reputa tion and influence in home and abroad markets Developing green energy is our common history mission Under the strong support of leaders at all levels and partners CALB will take the idea of AVIC Aviation to serve the countr...

Page 3: ...ing chair battery The charge and discharge mechanism of lithium ion battery can be described as the following chemical formula take lithium iron phosphate for example Lithium ion battery charge and discharge diagram Caution I A BMS battery management system or battery protection system must be used under any circumstance when using or storing battery to ensure the batteries are used under normal c...

Page 4: ...between 10 90 DOD according to the principle of low depth of charge and discharge 8 Screwing the battery terminal is forbidden without permission 9 Damaging the battery safety valve is forbidden without permission As the case of CAM series battery is metal it is strongly recommended to install a protector when installing CAM series batteries with the specific installation program to ensure the bat...

Page 5: ...it is recommend using adjustable torque wrench in 5 30N m range the recommended tightening torque values corresponding to specified bolts is shown in the following table 2 7 Power system maintenance period and measures 1 In a routine systematic check and detailed record on the power system usage as well as the work of BMS and charger detect hidden dangers and solve problems in time 2 Regularly che...

Page 6: ...be prevented from mechanical shock or stress non battery exposure and rain 6 Develop a tracking record of voltage resistance for inventory batteries check the stock battery voltage resistance every three months and make detailed records 7 Conduct a full charge discharge test inventory every six months for inventory batteries at a charge and discharge rate of 0 3C and make detailed records 3 1 Pers...

Page 7: ...ignated locations within the shortest possible time in mainland China only Time requirements For customers in China mainland CALB will response in two hours within the city in 24 hours within the province three working days or within 30 minutes to give customers a clear answer and reach to the customers within the appointed time outside the province For international customers CALB will response i...

Page 8: ... 90 0 C 45 C 20 C 55 C 20 C 45 C 20 C 25 C 70 2C 1C 2C Charging time Installation for CAM Series single battery can be followed by four steps First Install lower protector as figure 2 Installation requirements Depress the battery into the lower protector from up to down by force to ensure the battery no slant and below protector wrapping the bottom of the battery no loose connection between protec...

Page 9: ...rouping separators by one side and clamp the battery by the snap on both sides without falling down The grouping separator should be fitted with the upper and lower separator edge without warping Lower protector Grouping separator Figure 3 Step 3 Install upper protector as figure 4 Installation requirements Push the battery grouping separator by one side and clamp the battery by the snap on both s...

Page 10: ...rwise it will affect the screw installation causing protectors scratch Install the pole protectors promptly after connecting the bus bars and prevent cascading battery packs from short circuit caused by foreign objects The integrated packs should be placed on a workbench with flat and dry surface The completion of battery packs protector installation is shown above Step 2 Select screws of appropri...

Reviews: