Calcana PH Series, Specifications, Installation, Operation Service And Spare Parts Manual

Page 1: ...le vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS 1 Extinguish any open flame 2 DO NOT try to light any appliance 3 DO NOT use or touch any electrical sw...

Page 2: ...ficiencies which could cause an unsafe condition 3 As far as practical close all building doors and windows and all doors between the space in which the appliance s connected to the venting system are...

Page 3: ...BUT STILL INOPERATIVE44 CHECK CONTROL BOARD 45 FAULT CONDITIONS 45 INTERNAL CONTROL FAULT 45 AIRFLOW FAULT LOCK OUT COMBUSTION AIR FLOW PROBLEMS 45 FLAME WITH NO CALL FOR HEAT FLAME FAULT 46 IGNITION...

Page 4: ...LATION 19 Figure 14 180 U BEND KIT INSTALLATION 19 Figure 15 SIDE WALL VENTING SINGLE UNIT 25 Figure 16 VERTICAL VENTING SINGLE UNIT 26 Figure 17 COMMON VERTICAL VENTING TWO OR MORE UNITS INTO ONE COM...

Page 5: ...GENERAL HAZARD WARNING The heater and related gas piping fitting wiring must be installed by individuals or firms qualified licensed and specially trained and experienced in installation of this type...

Page 6: ...ia Proposition 65 If not installed operated and maintained in accordance with manufacturer s instructions This product could expose you to substances in the fuel or from combustion which can cause dea...

Page 7: ...hall be in accordance with local codes See CODE COMPLIANCE If installation requires tilting DO NOT over tilt the unit Units are certified for installations up to 25 Install unit according to the Clear...

Page 8: ...which can cause death or series illness and which are known to the State of California to cause cancer birth defects or reproductive harm HEATER OPERATION NOTE PH 40 50 75 80 100 and 125 Patio Heaters...

Page 9: ...ectrical Code CSA C22 1 or latest edition USA National Electrical Code ANSI NFPA 70 or latest edition In Canada Electrical equipment and wiring shall comply with the applicable provisions of the curre...

Page 10: ...l 4 5 11 43 cm W C 14 0 35 56 cm W C Propane 11 5 29 21 cm W C 14 0 35 56 cm W C FOR MODELS PH 40 50 75 ONLY Vent Connection is 3 7 62 cm ELECTRICAL RATING DSI Ignition 120v 60 Hz 1 Amps Appliance 24...

Page 11: ...PH SERIES 7 5 0 PATIO HEATER SIDE DIMENSIONS PATIO HEATER SIDE DIMENSIONS Figure 1 PATIO HEATER SIDE DIMENSION...

Page 12: ...PH SERIES 8 PATIO HEATER END PROFILES Figure 2 PATIO HEATER END PROFILES...

Page 13: ...rials or items when stored under the heater will be subjected to radiant heat and could be seriously damaged WARNING For Models PH 40 50 75 80 100 and 125 when used indoors and vented accordingly the...

Page 14: ...m 12 31 cm 41 105 cm 12 31 cm 50 4 10 2 cm 4 10 2 cm 35 89 cm 28 72 cm 75 4 10 2 cm 15 32 cm 46 117 cm 15 32 cm 75 4 10 2 cm 4 10 2 cm 40 102 cm 31 79 cm 40HO 8 21 cm 17 44 cm 41 105 cm 17 44 cm 40HO...

Page 15: ...herwise no claim can be enforced against the transportation company If concealed loss or damage is discovered notify your carrier at once and request an inspection This is absolutely necessary A conce...

Page 16: ...OF THE OVERHEAD HEATER WARNING If the installer is to install the heater via hanging chains it is the responsibility of the installer to use hanging chain that has a minimum support capacity of no les...

Page 17: ...optional into the mounting material beam support etc Then attach heater to the brackets PH 40 40 HO 75 HO are now mounted In the case of the PH 50 75 the last section will have to be installed to the...

Page 18: ...125HO models cannot be vented See page 20 for Ventilation requirements to make sure you have the correct heater for your application 11 Connect gas electricity and mount controls in a convenient loca...

Page 19: ...PH SERIES 15 Figure 7 CHAIN MOUNTING RIGID MOUNTING Figure 8 RIGID MOUNTING See warning on Page 9 HORIZONTAL 25 DEGREE TILT...

Page 20: ...PH SERIES 16 10 0 ASSEMBLY OF COMPONENTS PH 50 75 ASSEMBLY Figure 9 PH 50 75 ASSEMBLY...

Page 21: ...PH SERIES 17 10 1 COMPONENT ASSEMBLY JOINT HANGER TO REFLECTOR PH 50 75 MODELS Figure 10 JOINT HANGER INSTALLATION...

Page 22: ...PH SERIES 18 CLAMP COUPLER PH 50 75 MODELS Figure 11 CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR PH 50 75 MODELS Figure 12 END CAP INSTALLATION...

Page 23: ...PH SERIES 19 90 ELBOW KIT PH 50 75 MODELS Figure 13 90 ELBOW KIT INSTALLATION 180 U BEND KIT PH 50 75 MODELS Figure 14 180 U BEND KIT INSTALLATION...

Page 24: ...Hr of installed heater input Ventilation is to be provided via mechanical or natural gravity convection Provision must be provided for adequate fresh outdoor air to enter the space through either buil...

Page 25: ...LLATIONS IN SEMI ENCLOSED APPLICATIONS return unit to your supplier and purchase the appropriate model for this type of application If you do not understand or are unfamiliar with how to vent a gas fi...

Page 26: ...de adequate clearance to combustibles or B vent and related accessories can be used If a portion of venting is to pass through a roof installer to use B vent and related accessories for these sections...

Page 27: ...gulator c within 6 feet 1 8 m of any gas service regulator vent outlet d less than 1 foot 3 m above grade level e less than 7 feet 2 1 m above a paved sidewalk or a paved highway f within 3 feet 3 m o...

Page 28: ...tal sidewall venting a single unit use 4 10 16 cm B Vent equal to DuraVent PIN 4GV36 in combination with a combustible wall thimble a B vent to C Vent single wall adaptor equal to DuraVent PIN 4GVC an...

Page 29: ...L ELECTRIC RTU 106 OR PERMATEX FORM A GASKET RED HIGH TEMPERATURE SILICONE ADHESIVE SEALANT NOT SUPPLIED D NOTE VENT PIPE CAN BE TRIMMED IF NEEDED CUT EXCESS MATERIAL AS REQUIRED MAINTAIN 6 16 cm CLEA...

Page 30: ...PH SERIES 26 ROOF EXHAUST VERTICAL VENTING Use B style chimney SIDE VIEW WARNING MAKE SURE VENT CAP IS NOT OBSTRUCTED BY SNOW ADJUST ACCORDINGLY Figure 16 VERTICAL VENTING SINGLE UNIT...

Page 31: ...refer to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1 NFPA 54 or latest edition Units that are commonly vented must...

Page 32: ...ected to a separate chimney but must be installed using the venting system supplied with the heater If condensation in flue is present then flue should be insulated or shortened Install according to C...

Page 33: ...tions must have special sealing compound applied to them f A drip leg must be installed before the heater to prevent contaminating matter interfering with the operation of the unit g Check piping for...

Page 34: ...which can cause the burner head to move horizontally with reference to the gas supply line If the gas connection Is not Installed In strict accordance as shown in Figure 19 a gas leak can occur resul...

Page 35: ...eater shall only be connected with a Type 1 hose connector that is a certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose couplings for Conducting Propane and Nat...

Page 36: ...egrees centigrade temperature rating The heater when installed must be electrically grounded in accordance with local codes or in the absence or local codes with ANSI NFPA 70 DO NOT use an extension c...

Page 37: ...TO HONEY WELL LINE VOLTAGE MODEL T4098A or T410A INSTALLED SUCH THAT THE THERMOSTAT CONTROLS THE VOLTAGE BEING SUPPLIED TO THE UNIT Figure 21 WIRING DIAGRAM 120 VOLT NOTE If any of the original wire...

Page 38: ...DO NOT operate heater until it has been thoroughly installed inspected and is ready for initial fire up Figure 22 ELECTRICAL CONNECTIONS 24 VOLT REMOTE CONTROL PANEL Low voltage connection Locate low...

Page 39: ...TO HONEY WELL LINE VOLTAGE MODEL T4098A or T410A INSTALLED SUCH THAT THE THERMOSTAT CONTROLS THE VOLTAGE BEING SUPPLIED TO THE UNIT Figure 23 WIRING DIAGRAM 24 VOLT NOTE If any of the original wire s...

Page 40: ...d turn on off switch to off for 5 seconds then turn back up or interrupt electrical supply to unit for 5 seconds and allow unit to try again h Verify that the manifold pressure outlet pressure tap on...

Page 41: ...line pressures during operation you will not be able to verify and or adjust the gas manifold pressure setting on this heater and the heater will not operate correctly If fuel pressure is too low the...

Page 42: ...t tower Service Door Black Plastic Cap Adjustment Tower 1of 3 5 Locate manifold pressure tap Open the manifold pressure tap by using a small flathead screwdriver to turn the screw inside the brass fit...

Page 43: ...lid is located 9 If adjustment is needed insert a 3mm allen wrench into the adjustment tower and turn clockwise to lower pressure and counterclockwise to increase pressure 2 of 3 10 Once proper pressu...

Page 44: ...he adjustment tower and turn clockwise to lower pressure and counterclockwise to increase pressure FINAL STEPS 14 Once proper pressure is confirmed turn off the heater remove the manometer and use a s...

Page 45: ...unction is apparent contact qualified service agency and or gas utility for assistance How to Determine Gas Input Rate Where gas is metered the input rate may be determined by the following method Con...

Page 46: ...open contacts The combustion blower is then energized and once the pressure switch contacts close a pre purge delay begins Following the pre purge period the gas valve is energized and sparks commenc...

Page 47: ...ection is secure c Check electrical supply for blown fuse or breaker d Test for power to burner head e Check wiring to components Refer to wiring diagrams on pages 33 to 32 Also refer to legend below...

Page 48: ...g procedure Symptom Cause Cure 1 Dead A Mis wired B Transformer bad C Fuse circuit breaker bad D Bad control check LED for steady on 2 Thermostat on No Blower Output A Mis wired check PSW terminal vol...

Page 49: ...an airflow fault will be declared and the control will remain in this mode with the combustion blower off If the airflow switch remains open for more than 30 seconds after the combustion blower outpu...

Page 50: ...electrical power supply for a period of 5 seconds If the thermostat is still calling for heat after one hour the control will automatically reset and attempt to ignite the burner again If unit still...

Page 51: ...to 1 2 54 cm CAUTIONS 1 Ceramic insulators should not be in or close to the flame 2 Electrode assemblies should not be adjusted or disassembled Electrodes should have a gap spacing of 125 3 175 mm If...

Page 52: ...S DIRT AND OR DEPOSITS CLEAN AND OR REPLACE AS NECESSARY WASH ANY DIRT OR JUST OFF OF THE UNIT WITH A SOAP AND WATER SOLUTION CHECK ANY GAS CONNECTIONS THAT WERE DISCONNECTED DURING MAINTENANCE FOR LE...

Page 53: ...PH SERIES 49 21 0 PARTS 21 1 BURNER HEAD AND RELATED PARTS Refer to pages 51 47 for part number description Figure 27 BURNER HEAD PARTS...

Page 54: ...PH SERIES 50 21 2 REFLECTOR AND TUBE PARTS Refer to page 51 47 for part number description Figure 28 REFLECTOR AND TUBE PARTS...

Page 55: ...Assembly 7 3020005 Gas Valve Propane 7 3020003 Gas Valve NG 8 3030026 High Voltage Ignition Wire 9 3070025 Terminal Block 10 3070016 Transformer 11 3110022 View Port Mica Window 12 5040374 Vinyl Hose...

Page 56: ...75 Hanger Assembly 5 lbs 2 3 kg 27 5180161 Reflector 5 1 53m 10 lbs 4 54 kg 28 5180162 Reflector 10 3m 20 lbs 9 1 kg 29 5180708 SS Reflector SupportStrap 30 5080319 Flange Gasket 31 4160152 Decorative...

Page 57: ...to hurricanes gales tornadoes wind snow sleet hail rain flood fire or any other similar or dissimilar condition or by normal wear and tear which included marks and or dents to the reflector caused by...

Page 58: ...electrical supply to heater 5 Disconnect thermostat control wire from heater 6 Remove burner head from reflector assembly being careful to support burner head in such a fashion that it will not fall f...

Page 59: ...PH SERIES 55 BURNER AND GAS ORIFICE LOCATION...

Page 60: ..._______________ Orifice Size _______ leak Test Performed Yes _______ Manifold Pressure Min____________ Max____________ Input ___________________ Altitude _______________ The name of the individual and...

Page 61: ...fire department C Use only your hand to turn the gas valve handle Never use tools If handle will not turn by hand do not try to repair it call a qualified service technician Force or attempted repair...