Calcana SR Series, Specifications, Installation, Operation Service And Spare Parts Manual

Page 1: ...or any other appliance DANGER WHAT TO DO IF YOU SMELL GAS 1 Extinguish any open flame 2 DO NOT try to light any appliance 3 DO NOT use or touch any electrical switches 4 DO NOT use any phone in your...

Page 2: ...PACKAGE 40 15 4 16M REFLECTOR PACKAGE 41 20 6 1M REFLECTOR PACKAGE 42 30 9 1M REFLECTOR PACKAGE 43 40 12 2M REFLECTOR PACKAGE 44 50 15 2M REFLECTOR PACKAGE 45 60 18 3M REFLECTOR PACKAGE 46 70 21 3M RE...

Page 3: ...TUBE PARTS 83 28 3 PARTS LIST 84 REPLACEMENT BURNER HEADS 84 BURNER HEAD COMPONENTS 85 TUBE COMPONENTS 86 REFLECTOR COMPONENTS 86 29 0 WARRANTY 87 30 0 FUEL CONVERSION 88 30 1 CONVERSION KIT FOR HONEY...

Page 4: ...HEAD INSTALLATION 36 Figure 34 JOINT HANGER INSTALLATION 36 Figure 35 CLAMP COUPLER INSTALLATION 37 Figure 36 END CAP INSTALLATION 37 Figure 37 BAFFLE TURBULATOR INSTALLATION 38 Figure 38 BAFFLE TURBU...

Page 5: ...GENERAL HAZARD WARNING The heater and related gas piping fitting wiring must be installed by individuals or firms qualified licensed and specially trained and experienced in installation of this type...

Page 6: ...rds of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same place as the heater Clothing or other...

Page 7: ...e heating load of the building property damage can occur due to freezing If unit is too large severe heat damage call occur to the building and or its contents fire explosion injury or death If in dou...

Page 8: ...eck with all gas fired appliances operating See pages 67 73 74 for further details Provide adequate accessibility clearances for servicing Leave copy of this manual with owner or a copy for future ref...

Page 9: ...SR 80 N A 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 80HL 40 000 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 80M 40 000 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 100 N A 100 000 20 6 1 m 50 15 2m SR 100HL 50 000 10...

Page 10: ...ng plug connection 24 volt low voltage thermostat STANDARD EQUIPMENT Burner control housing is pre assembled and pre wired unit comes complete with the following industry standard gas electrical and v...

Page 11: ...m 50 000 Btu hr 20 4 6 4 m 20 4 6 4 m 60 000 Btu hr 20 4 6 4m 40 4 12 3 m 75 000 Btu hr 20 4 6 4m 40 4 12 3 m 80 000 Btu hr 20 4 6 4m 40 4 12 3 m 100 000 Btu hr 20 4 6 4m 50 4 15 3m 125 000 Btu hr 30...

Page 12: ...Certain materials or items when stored under the heater will be subjected to radiant heat and could be seriously damaged WARNING The stated clearance to combustibles represents a surface temperature o...

Page 13: ...n doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 1 inches cm INSTALLATION TYPE 2 inches cm Input A B C D Input A B C D 40 6 16cm 12 31cm 36 92cm 12 31cm 40...

Page 14: ...When in doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 3 inches cm INSTALLATION TYPE 4 inches cm Input A B C D Input A B C D 40 6 16cm 15 39cm 53 135 cm 1...

Page 15: ...er s responsibility to assure that adjacent materials are protected from degradation When in doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 5 inches cm INS...

Page 16: ...ross the face of the freight bill otherwise no claim can be enforced against the transportation company If concealed loss or damage is discovered notify your carrier at once and request an inspection...

Page 17: ...SR SERIES 13 8 0 PACKAGING CONTENTS DESCRIPTION OF PARTS BURNER PACKAGE Figure 10 BURNER PACKAGE CONTENTS...

Page 18: ...SR SERIES 14 PIPE BOXES Figure 11 PIPE BOX CONTENT...

Page 19: ...SR SERIES 15 10 3 M REFLECTOR PACKAGE Figure 12 10 3 M REFLECTOR PACKAGE CONTENTS...

Page 20: ...SR SERIES 16 15 4 16 M REFLECTOR PACKAGE Figure 13 15 4 16 M REFLECTOR PACKAGE CONTENTS...

Page 21: ...SR SERIES 17 20 6 1 M REFLECTOR PACKAGE Figure 14 20 6 1 M REFLECTOR PACKAGE CONTENTS...

Page 22: ...SR SERIES 18 30 9 1 M REFLECTOR PACKAGE Figure 15 30 9 1 M REFLECTOR PACKAGE CONTENTS...

Page 23: ...SR SERIES 19 40 12 2 M REFLECTOR PACKAGE Figure 16 40 12 2 M REFLECTOR PACKAGE CONTENTS...

Page 24: ...SR SERIES 20 50 15 2 M REFLECTOR PACKAGE Figure 17 50 15 2 M REFLECTOR PACKAGE CONTENTS...

Page 25: ...SR SERIES 21 60 18 3 M REFLECTOR PACKAGE Figure 18 60 18 3 M REFLECTOR PACKAGE CONTENTS...

Page 26: ...SR SERIES 22 70 21 3 M REFLECTOR PACKAGE Figure 19 70 21 3 M REFLECTOR PACKAGE CONTENTS...

Page 27: ...SR SERIES 23 80 24 4 M REFLECTOR PACKAGE Figure 20 80 24 4 M REFLECTOR PACKAGE CONTENTS...

Page 28: ...SR SERIES 24 10 3 M EXTENSION KIT Figure 21 10 3 M EXTENSION PACKAGE CONTENTS...

Page 29: ...SR SERIES 25 SIDE REFLECTOR PACKAGE Figure 22 SIDE REFLECTOR PACKAGE CONTENTS...

Page 30: ...SR SERIES 26 90 ELBOW PACKAGE Figure 23 90 ELBOW PACKAGE 180 U BEND PACKAGE Figure 24 180 U BEND PACKAGE...

Page 31: ...SR SERIES 27 SIDE WALL VENT KIT Figure 25 SIDE WALL VENT KIT OUTDOOR INSTALLATION KIT Figure 26 OUTDOOR INSTALLATION PACKAGE CONTENTS...

Page 32: ...a where unit is to be installed Locate area where any holes might have to be cut for a Venting b Any gas piping requirements Make sure that there is no obstruction such as hidden electrical wiring wat...

Page 33: ...EXAMPLE SUSPENSION DETAILS WARNING It is the responsibility of the installer to use hanging chain that is a minimum of 2 0 or with a minimum support capacity of no less than 75 lbs Also make sure all...

Page 34: ...SR SERIES 30 HORIZONTAL INSTALLATION 10 3 M REFLECTOR PACKAGE Figure 28 HORIZONTAL INSTALLATION 10 3 M PACKAGE...

Page 35: ...SR SERIES 31 HORIZONTAL INSTALLATION SUSPENSION LOCATIONS 15 4 6 M TO 80 24 4 M REFLECTOR PACKAGES Figure 29 HORIZONTAL INSTALLATIONS 15 4 6 M TO 80 24 4 M PACKAGES...

Page 36: ...o use hanging chain that is a minimum of 2 0 or with a minimum support capacity of no less than 75 lbs Also make sure all suspension points are adequate to support weight of heater and any accessories...

Page 37: ...t causes the ambient air to form a convection current over the tube The net effect of this action is reduced infrared output decreased heating capacity as well as decreased exhaust temperature which m...

Page 38: ...joint hanger by overlapping reflector on hanger and securing via provided self tapping screws see page 6 Hang assembly from suspended chains via S hooks 7 Install radiant tube by positioning one end i...

Page 39: ...upport strap as per 8 17 Install any accessories as per their related instruction and illustrations contained in this manual 18 Connect to vent 19 Connect to outside combustion air optional 20 Connect...

Page 40: ...SR SERIES 36 BURNER HEAD TO FIRST 10 3 M OF REFLECTOR PACKAGE Figure 33 BURNER HEAD INSTALLATION JOINT HANGER TO REFLECTOR Figure 34 JOINT HANGER INSTALLATION...

Page 41: ...SR SERIES 37 CLAMP COUPLER Figure 35 CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR Figure 36 END CAP INSTALLATION...

Page 42: ...SR SERIES 38 BAFFLE TURBULATOR INSTALLATION Figure 37 BAFFLE TURBULATOR INSTALLATION VENT ADAPTOR INSTALLATION Figure 38 BAFFLE TURBULATOR FLUE ADAPTOR INSTALLATION...

Page 43: ...s required to install the unit REFLECTOR PACKAGE LENGTH CORRESPONDING PAGE 10 3m 40 15 4 6m 40 20 6 1m 40 30 9 1m 40 40 12 2m 40 50 15 2m 40 60 18 3m 40 70 21 3m 40 80 24 4m 40 12 1 ASSEMBLY OF OPTION...

Page 44: ...R SERIES 40 12 2 REFLECTOR ASSEMBLY ALL LENGTHS 10 3M REFLECTOR PACKAGE Figure 39 10 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr...

Page 45: ...SR SERIES 41 15 4 16M REFLECTOR PACKAGE Figure 40 15 4 16m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr...

Page 46: ...1 20 6 1m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr 50 000 Btu hr 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr and 100 000 Btu hr PI...

Page 47: ...gure 42 30 9 1m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr 100 000 Btu hr and 125 000 Btu hr PIPE BOXE...

Page 48: ...REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr 100 000 Btu hr 125 000 Btu hr 150 000 Btu hr and 175 000 Bt...

Page 49: ...igure 44 50 15 2m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 100 000 Btu hr 125 000 Btu hr 150 000 Btu hr 175 000 Btu hr 200 000 btu hr PIPE BOX...

Page 50: ...E Figure 45 60 18 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 150 000 Btu hr 175 000 Btu hr 200 000 Btu hr and 225 000 Btu hr PIPE BOXES REQUI...

Page 51: ...ECTOR PACKAGE Figure 46 70 21 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 175 000 Btu hr 200 000 Btu hr 225 000 Btu hr PIPE BOXES REQUIRED RAD...

Page 52: ...REFLECTOR PACKAGE Figure 47 80 24 4m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 200 000 Btu hr 225 000 Btu hr PIPE BOXES REQUIRED RADIANT TUBE...

Page 53: ...SR SERIES 49 SIDE WALL VENT KIT Figure 48 SIDE WALL VENT KIT INSTALLATION OUTDOOR INSTALLATION KIT Figure 49 OUTDOOR INSTALLATION KIT...

Page 54: ...SR SERIES 50 90 ELBOW KIT Figure 50 90 ELBOW KIT INSTALLATION MODELS 40 000 100 000 MINIMUM LENGTH BEFORE ELBOW 10 3m MODELS 125 000 200 000 MINIMUM LENGTH BEFORE ELBOW 20 6 1m...

Page 55: ...SR SERIES 51 180 U BEND KIT Figure 51 180 U BEND KIT INSTALLATION MODELS 40 000 100 000 MINIMUM LENGTH BEFORE ELBOW 10 3m MODELS 125 000 200 000 MINIMUM LENGTH BEFORE ELBOW 20 6 1m...

Page 56: ...SR SERIES 52 SIDE REFLECTOR Figure 52 SIDE REFLECTOR INSTALLATION...

Page 57: ...ength Deduct 10 3m for every 90 elbow and 5 1 52m for every 45 elbow used Maximum duct length for inputs of 175 000 to 200 000 Btu hr s 30 9 1m Total length of heater including the length of intake an...

Page 58: ...USED AND 5 1 53m FOR EVERY 45 ELBOW USED 175 000 200 000 Btu hr input MAXIMUM LENGTH IS 30 9 1m TOTAL LENGTH OF HEATER INCLUDING THE LENGTH OF OUTSIDE COMBUSTION AIR INTAKE DUCT AND EXHAUST VENTING I...

Page 59: ...ustibles or B vent and related accessories can be used If a portion of venting is to pass through a roof installer to use B vent and related accessories for these sections Use approved chimney cap for...

Page 60: ...or assembly within 3 feet 92cm horizontally of the vertical line of the regulator 3 within 6 feet 1 9m of any gas service regulator vent outlet 4 less than 1 foot 31 cm above grade level 5 less than 7...

Page 61: ...tal sidewall venting a single unit use 4 10 16 cm B Vent equal to DuraVent PIN 4GV36 in combination with a combustible wall thimble a B vent to C Vent single wall adaptor equal to DuraVent PIN 4GVC an...

Page 62: ...SR SERIES 58 ROOF EXHAUST Single Unit Use B style chimney SINGLE UNIT INTO ONE 1 B Vent Chimney...

Page 63: ...ters into one common chimney in Canada refer to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1 NFPA 54 or latest editi...

Page 64: ...warms up Make sure venting is sealed as previously noted VENTING LENGTHS NOTE Maximum duct length for inputs of 40 000 to 150 000 Btu hr s 45 13 7m minus any outside air intake duct length Deduct 10 3...

Page 65: ...venting should be insulated or shortened In Canada install according to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1...

Page 66: ...to seal joint Attach vent cap to exhaust end of heater with two 3 screws Electrical connections for outdoor locations must be made in accordance with CSA 022 1 CANADIAN ELECTRICAL CODE PART 1 as well...

Page 67: ...rds the floor see Figure 55 2 The heater must be interlocked with an exhaust fan sized at 4 four CFM 114 Liters for every 1000 Btu hr input 3 For BROODER NSTALLATION ONLY the fan interlock is not requ...

Page 68: ...tions must have special sealing compound applied to them f A drip leg must be installed before the heater to prevent contaminating matter interfering with the operation of the unit g Check piping for...

Page 69: ...urner head to move horizontally with reference to the gas supply line If the gas connection Is not Installed In strict accordance as shown in Figure 56 a gas leak can occur resulting in an extreme uns...

Page 70: ...eater shall only be connected with a Type 1 hose connector that is a certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose couplings for Conducting Propane and Nat...

Page 71: ...nction is apparent contact qualified service agency and or gas utility for assistance How to Determine Gas Input Rate Where gas is metered the input rate may be determined by the following method Cont...

Page 72: ...wiring must be made in accordance as follows CANADA Canadian Electrical Code CSA C22 1 or latest edition USA National Electrical Code ANSI NFPA 70 or latest edition In Canada Electrical equipment and...

Page 73: ...supplied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of at least 105 degrees C 221 F 21 0 WIRING DIAGRAM 21 1 BURNER ASSEMBLY WIRING DIAGR...

Page 74: ...lied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of at least 105 degrees C 221 F 21 2 BURNER ASSEMBLY WIRING DIAGRAM LADDER DIAGRAM Figure...

Page 75: ...Attach low voltage wire to connector block on heater d Run wire from unit to thermostat securing wire to joists or studs along the way e Trim excess wire and attach to thermostat accordingly NOTE Ther...

Page 76: ...voltage circuit to heaters controlled by a line voltage thermostat b Connect a short piece of wire between the two low voltage thermostat connections to close low voltage circuit Recommended line volt...

Page 77: ...t down for 5 seconds then turn back up or interrupt electrical supply to unit for 5 seconds and allow unit to try again i Verify that the manifold pressure outlet pressure tap on the gas valve is the...

Page 78: ...SR SERIES 74 24 0 GAS VALVES Figure 62 GAS VALVE Figure 63 PRESSURE REGULATOR...

Page 79: ...y open contacts The combustion blower is then energized and once the pressure switch contacts close a pre purge delay begins Following the pre purge period the gas valve is energized and sparks commen...

Page 80: ...nnection is secure c Check electrical supply for blown fuse or breaker d Test for power to burner head e Check wiring to components Refer to wiring diagrams on pages 69 to 72 Also refer to legend belo...

Page 81: ...ng procedure Symptom Cause Cure 1 Dead A Miswired B Transformer bad C Fuse circuit breaker bad D Bad control check LED for steady on 2 Thermostat on No Blower Output A Miswired check PSW terminal volt...

Page 82: ...ult will be declared and the control will stay in this mode with the combustion blower off If the airflow signal is lost while the burner is firing the control will immediately de energize the gas val...

Page 83: ...moving the electrical power supply for a period of 5 seconds If the thermostat is still calling for heat after one hour the control will automatically reset and attempt to ignite the burner again If u...

Page 84: ...to 1 2 54 cm CAUTIONS 1 Ceramic insulators should not be in or close to the flame 2 Electrode assemblies should not be adjusted or disassembled Electrodes should have a gap spacing of 125 3 175 mm If...

Page 85: ...ry Check exchanger tube for holes and or cracks dirt and or deposits Clean and or replace as necessary Wash any dirt or just off of the unit with a soap and water solution Check any gas connections th...

Page 86: ...SR SERIES 82 28 0 PARTS 28 1 BURNER HEAD AND RELATED PARTS Refer to pages 84 84 for part number description Figure 66 BURNER HEAD PARTS...

Page 87: ...SR SERIES 83 28 2 REFLECTOR AND TUBE PARTS Refer to page 85 for part number description Figure 67 REFLECTOR AND TUBE PARTS...

Page 88: ...120193 SR 125 NG 36 LBS 16 4 KG 1 5120195 SR 150 NG 36 LBS 16 4 KG 1 5120197 SR 175 NG 36 LBS 16 4 KG 1 5120199 SR 200 NG 36 LBS 16 4 KG STANDARD BURNER HEAD ONLY L P G Propane ITEM PIN MODEL FUEL WEI...

Page 89: ...SR 40 to SR 100 Series 6 3030377 Electrode Assembly SR 125 to SR 200 Series 7 5010379 Air Shutter with dam SR 40 NG 6 7 3010090 Air Shutter with dam SR 40 LPG 7 5010381 Air Shutter with dam SR 50 60...

Page 90: ...4 10 2cm x 5 1 53m 15 lbs 6 8 kg 23 3170169 Standard Tube 4 10 2cm x 10 3m 30 lbs 13 7 kg 24 3180245 Aluminized Tube 4 10 2cm x 10 3m 30 lbs 13 7 kg 26 3170201 Tube Clamp REFLECTOR COMPONENTS See page...

Page 91: ...to hurricanes gales tornadoes wind snow sleet hail rain flood fire or any other similar or dissimilar condition or by normal wear and tear which included marks and or dents to the reflector caused by...

Page 92: ...anual DO NOT INSTALL THIS CONVERSION KIT OR OPERATE THE UNIT ASSOCATED WITH THIS GAS CONVERSION DIRECTIONS 1 Caution the gas supply shall be shut off prior to disconnecting the electrical power before...

Page 93: ...LP NG 5 3 mm SR SLR 150 3025008 NG LPG 3 4mm SR SLR 150 3025019 LP NG 6 1mm SR SLR 175 3025009 NG LPG 25 SR SLR 175 3025020 LP NG H SR SLR 200 3025010 NG LPG 20 SR SLR 200 3025021 LP NG 7 3 mm CAL 40...

Page 94: ...SR SERIES 90...

Page 95: ...SR SERIES 91...

Page 96: ..._____________ Orifice Size _______ leak Test Performed Yes _______ Manifold Pressure Min____________ Max____________ Input ___________________ Altitude _______________ The name of the individual and o...