Calculated Industries Machinist Calc 4086, User Manual

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Page 2: ...to a particular model is indicated in the Table of Contents and throughout the User s Guide Both calculators will provide you with hundreds of machining specific calculations including Cutting Speed S...

Page 3: ...13 Temporarily Set Fractional Resolution 14 PREFERENCE SETTINGS 14 ENTERING DIMENSIONS 16 Linear Dimensions 16 Square and Cubic Dimensions 17 CONVERSIONS 17 Linear Conversions 17 Square and Cubic Conv...

Page 4: ...Cutting Feed Based on Feed Rate and RPM 32 FEED RATE 33 Feed Rate Based on Cutting Feed and RPM for Turning 33 Feed Rate Based on Cutting Feed and RPM for Drilling 33 Feed Rate Based on Feed per Tooth...

Page 5: ...rn Model 4086 55 Bolt Pattern Model 4087 56 RIGHT TRIANGLE FUNCTIONS NOT AVAILABLE ON MODEL 4086 57 Right Triangle Based on Adjacent and Opposite Legs 57 Right Triangle Based on Hypotenuse and Angle 5...

Page 6: ...r off Clears all non permanent values Arithmetic operation keys 0 9 and Keys used for entering numbers g Convert Used with the dimensional keys to convert between units or with other keys to access sp...

Page 7: ...s Repeated presses of g7 during conversions toggle between fractional Feet Inch and decimal Feet i Inch Identifies entry as Inches with repeated presses toggling between linear area and volume units E...

Page 8: ...as pounds per cubic foot or other format as shown below Default value is 490 pounds per cubic foot of steel Pounds per cubic foot Pounds per cubic inch Metric tons per cubic meter Kilograms per cubic...

Page 9: ...n Used to delete entries one keystroke at a time unlike the O function which deletes the entire entry g Model 4086 gA Model 4087 Square Root Calculates the Square Root of the number on the display g R...

Page 10: ...easurement 3 W Measure Enters or calculates a Three Wire Measurement Unitless entries assumed Inches in U S mode millimeters in Metric mode Calculates the maximum Three Wire Measurement and Pitch Diam...

Page 11: ...ctional Threads and the Tolerance Class for metric Threads The default Class for numeric and fractional Thread Sizes is 2B Internal and the default Tolerance Class for metric Thread Sizes is 6H Intern...

Page 12: ...F Feed per Tooth Enters or calculates Feed per Tooth Chip Load Unitless entries assumed Inches in U S mode millimeters in Metric mode Calculates Feed per Tooth given entered Cutting Feed and Number o...

Page 13: ...Calculates Adjacent value given two other right triangle values Also enters the Center x coordinate of a Bolt Pattern p Model 4087 only Opposite y Enters or calculates the Opposite vertical leg or hei...

Page 14: ...set the Fractional Resolution you must be in Preference Setting mode KEYSTROKE DISPLAY 1 Access Preference Settings gS Prefs FRAC 0 1 64 INCH 2 Toggle through available Fractional Resolutions FRAC 0 1...

Page 15: ...INCH OO 0 Changing the Fractional Resolution on a displayed value does not alter your Permanent Fractional Resolution Setting set in Preference Settings Note This setting is temporary it will revert b...

Page 16: ...tions US UnITS Fourth press of S Area Answer Format AREA Std AREA 0 SQ FEET AREA 0 SQ INCH AREA 0 SQ M repeats options AREA Std Fifth press of S Volume Answer Format VOL Std VOL 0 CU FEET VOL 0 CU M V...

Page 17: ...key then 7 to enter or calculate dimensions using Feet Below are some examples Enter 2 Feet then label as square and cubic units DIMENSIONS KEYSTROKE DISPLAY 2 Feet 2g7 2 FEET 2 square Feet g7 2 SQ F...

Page 18: ...g7 conversions Linear Conversions Convert 10 Feet 6 Inches to other dimensions including metric KEYSTROKE DISPLAY OO 0 10g76i 10 FEET 6 INCH gB 126 000 INCH g7 Feet 10 5 FEET gi 126 INCH gm 3200 4 MM...

Page 19: ...to Feet Inch Fractions KEYSTROKE DISPLAY OO 0 17 32g7 Feet 17 32 FEET g7 17 FEET 3 27 32 INCH g7 17 32 FEET gi 207 84 INCH g7g7 17 FEET 3 27 32 INCH Convert 8 1 8 Inches to decimal Inches Then convert...

Page 20: ...ensions KEYSTROKE DISPLAY OO 0 05g999 m 0 05 CU M gm 50000000 CU MM g5 cm 50000 CU CM gi 3051 1872 CU INCH g7 Feet 1 7657333 CU FEET Weight Conversions Convert 1 5 tons to pounds and kilograms KEYSTRO...

Page 21: ...volume back to the default value 490S00 wt vol 490 LBS CU FEET The number of 0 presses may vary depending on the last units displayed when wt vol was last recalled stored By default pounds per cubic...

Page 22: ...EYSTROKE DISPLAY 30g74i 7i 52 Divide 20 Feet 3 Inches by 9 KEYSTROKE DISPLAY 20g73i 9 2 FEET 3 INCH Calculating Percentages The key can be used for finding a given percent of a number or for working a...

Page 23: ...Memory gM Recall total in Memory rM Display Clear Memory rr Clear Memory gr Memory is semi permanent clearing only when you do one of the following turn off the calculator press rr press gr press g Cl...

Page 24: ...y 2 9 You can replace a value in one of these Memory registers by storing a new value in place of the stored value FUNCTION KEYSTROKE Store single value in M1 S1 Clear M1 0S1 Recall M1 r1 Store 175 in...

Page 25: ...his mode press to exit and maintain the last entry on the display When exiting the last entry or TTL will be displayed allowing you to continue using the last tape value for another operation if desir...

Page 26: ...ts Also note that if an attempt is made to find a solution using the Machinist functions without having stored the minimum required values the calculation will not be performed Instead the currently s...

Page 27: ...ed C CUT 164 FEET MIN C DIA 0 1 2 INCH C RPM 1250 rC CUT 163 62462 FEET MIN The calculated Cutting Speed is displayed as a rounded whole number value rC displays the stored Cutting Speed value in deci...

Page 28: ...RPM 750 3 Calculate the Cutting Speed C CUT 81 FEET MIN Repeated presses of C will toggle through the inputs and outputs starting with the entered Diameter Cutting Speed Using Metric Mode If you know...

Page 29: ...d Diameter RPM SPINDLE SPEED RPM is the rotational speed of the spindle in revolutions per minute In a milling machine or drill the Spindle Speed is the rotation of the attached cutting tool In a turn...

Page 30: ...d whole number value rR displays the stored RPM value in decimal floating point format RPM Turning Calculate the Spindle Speed RPM needed to turn a piece with a 5 Diameter at a recommended Cutting Spe...

Page 31: ...d outputs starting with the entered Cutting Speed FEED PER TOOTH CHIP LOAD Feed per Tooth or Chip Load is the thickness of material removed by each cutting surface You can calculate Feed per Tooth giv...

Page 32: ...th 4 TEETH 4 3 Enter the Spindle Speed RPM 800R RPM 800 4 Calculate the Feed per Tooth F FPT 0 0040 INCH Repeated presses of F will toggle through the inputs and outputs starting with the entered Numb...

Page 33: ...H 4 3 Calculate the Cutting Feed c CUT 0 0200 INCH REV c FPT 0 005 INCH c TEETH 4 Cutting Feed Based on Feed Rate and RPM Calculate a Cutting Feed using a 15 Inch Feed Rate and a Spindle Speed of 800...

Page 34: ...or Turning Calculate the Feed Rate if you are turning a 1 steel round stock down with a Cutting Feed of 0 031 Inches per revolution and a rotational speed of 900 RPM Spindle Speed KEYSTROKE DISPLAY OO...

Page 35: ...inputs and outputs starting with the entered RPM Spindle Speed Feed Rate Based on Feed per Tooth RPM and of Teeth Calculate the Feed Rate for a four fluted end mill using a Feed per Tooth Chip Load o...

Page 36: ...along with its decimal Inch equivalent If the entered value doesn t match a Drill Size the next smaller size is displayed You can toggle through the available sizes in increasing order with either the...

Page 37: ...er of the letter within the alphabet prior to entering Alpha Mode Both methods are shown below Select Drill Size E by toggling though Alpha Mode Then select Drill Size G by entering the numerical orde...

Page 38: ...sizes 3iD 7_60 MM DRILL SIZE 0 2992 INCH D N DRILL SIZE 0 3020 INCH 19 64 DRILL SIZE 0 2969 INCH 2 Enter the 1 hole size and view next larger and next smaller sizes 1iD 1 DRILL SIZE 1 0000 INCH D 25_5...

Page 39: ...int Cut Depth length of the stored Drill Size By default the calculation is based on a Cutting Angle of 118 If a different Angle is desired it can be stored using the Drill Point function for example...

Page 40: ...tches Once the desired TPI Pitch is reached pressing O stores the Thread Size If the Thread Size you enter is not a standard size or if you have a non common TPI Pitch you will need to directly enter...

Page 41: ...tch Diameter Cut Tap Drill Size Maximum Pitch Diameter Roll Tap Drill Size Minimum Minor Diameter Close Fit Drill Size Maximum Minor Diameter Free Fit Drill Size Minimum Major Diameter If the resultin...

Page 42: ...imum Major Diameter t Cut Tap Drill Size TAP DRILL SIZE 29 t Outside Diameter OD SIZE 0 1640 INCH In addition to clearing the display pressing O upon reaching the desired TPI stores the displayed Thre...

Page 43: ...nd toggle through the available common Threads per Inch displayed in the upper right corner of the display until 28 TPI is reached Store the Thread Size and toggle through the available Thread charact...

Page 44: ...16 TPI and toggle through the available Thread characteristics KEYSTROKE DISPLAY OO 0 1 Enter the Thread Size 3 8t SIZE 3 8 INCH 2 Enter the TPI and store the final Thread Size 16t THRED SIZE 3 8 16 I...

Page 45: ...Minimum Major Diameter t Cut Tap Drill Size TAP DRILL SIZE 1 6 MM t Outside Diameter OD SIZE 2 0000 MM In addition to clearing the display pressing O upon reaching the desired Pitch stores the display...

Page 46: ...ow you to choose among U S Thread Classes as shown below Thread Type U S Thread Classes Internal 1B 2B 3B External 1A 2A 3A Entering a Metric Thread will allow you to choose among Metric Thread Tolera...

Page 47: ...Class EXT 1A 4 Change to U S Internal Thread Class 1 b INT 1B Changing a Metric Thread Classification Changing a Metric Thread Tolerance Class is done in the same manner with several selections availa...

Page 48: ...Metric Thread Size the Metric Thread Size must be stored prior to accessing the Thread Classification function Numeric Thread Size Model 4087 Enter an 8 32 screw and toggle through the available Inter...

Page 49: ...eter MINR SIZE 0 1390 INCH t Min Internal Major Diameter MAJR SIZE 0 1640 INCH 5 Switch to Thread Class 2A and find the available External Thread characteristics gbb Thread Class EXT 2A t THRED SIZE 8...

Page 50: ...ax Internal Pitch Diameter PTCH SIZE 0 2311 INCH t Min Internal Minor Diameter MINR SIZE 0 2110 INCH t Max Internal Minor Diameter MINR SIZE 0 2200 INCH t Min Internal Major Diameter MAJR SIZE 0 2500...

Page 51: ...d store the final Thread Size 0 75t THRED SIZE 5 0 75 MM 4 Find the available Internal Thread characteristics t Cut Tap Drill Size TAP DRILL SIZE 4 25 MM t Roll Tap Drill Size R TAP DRILL SIZE 14 t Cl...

Page 52: ...ction on the Machinist Calc Pro you can enter a different value to calculate Tap Drill sizes Calculate the Tap Drill Size for a 1 4 Inch 26 TPI screw then change the Thread Grip Percentage to 50 and c...

Page 53: ...PLAY OO 0 1 Enter the Thread Size 3 8t SIZE 3 8 INCH 2 Enter the Threads per Inch and store the final Thread Size 16t THRED SIZE 3 8 16 INCH 3 Find the Ideal Best Maximum and Minimum Wire Sizes gf Wir...

Page 54: ...pressing b until the desired External Thread Class is displayed 4 Enter the Wire Size 04gf Wire Size WIRE SIZE 0 04 INCH 5 Find the Maximum 3 Wire Measurement gR 3 W Measure 3WIRE SIZE 0 3990 INCH 6...

Page 55: ...ch Diameter R P DIA SIZE 0 3316 INCH R WIRE SIZE 0 04 INCH If no Wire Size is entered the calculated Best Ideal Wire Size will be used to find the Pitch Diameter Bolt Pattern With the Machinist Calc a...

Page 56: ...ion and the rotation goes counterclockwise KEYSTROKE DISPLAY OO 0 1 Enter the Angle of the first bolt hole 30gb Start Angle ANGLE 30 2 Enter the Bolt Circle Diameter 4 5id DIA 4 5 INCH 3 Enter the Num...

Page 57: ...Inch Diameter a 20 Start Angle and 3 Bolts The Center x coordinate is 10 inches and the center y coordinate is 15 inches Note When determining angles 0 is at the 3 o clock position and the rotation go...

Page 58: ...15 INCH b ANGLE 20 Right Triangle Functions NOT AVAILABLE ON MODEL 4086 With the Machinist Calc Pro you can easily solve Right Triangle problems by simply entering two of four variables Adjacent Oppos...

Page 59: ...t Angle n ADJ 36 8699 Right Triangle Based on Hypotenuse and Angle Calculate the Adjacent Angle Adjacent Leg and Opposite Leg of a right triangle with a Hypotenuse of 12 Inches and a known Angle of 35...

Page 60: ...AD 5 1 2 INCH Circumference and Area Based on Radius NOT AVAILABLE ON MODEL 4086 Find the Diameter Area and Circumference of a circle with a Radius of 3 1 4 KEYSTROKE DISPLAY OO 0 3i1 4gd Radius RAD 3...

Page 61: ...ple 30 89 entered will be corrected and displayed as 31 29 0 or 31 483333 Time Calculations Using D M S Add 7 Hours 45 Minutes 33 Seconds to 11 Hours 16 Minutes 20 Seconds KEYSTROKE DISPLAY OO 0 7 45...

Page 62: ...ngle b find Side B A b gc Tan Side C A b g Sine Angle a 90 b Given side B and angle a find Side A B a gc Tan Side C B a g Sine Given side C and angle a find Side A C a gF Cos Side B C a g Sine Given s...

Page 63: ...c Threads Internal 6H If you replace your batteries or perform a Full Reset press o hold down and press O your calculator will return to the following settings in addition to those listed above PREFER...

Page 64: ...ONS 1 Fractional Resolution 1 64 displays fractional values to the near est 64th of an Inch 1 2 displays fractional values to the nearest half Inch 1 4 displays fractional values to the nearest quarte...

Page 65: ...Format Standard if units entered are the same e g Feet x Feet area answers will remain in this format Square Feet but if units entered are different e g Inches x Feet area answers will be displayed in...

Page 66: ...hes Cubic Feet Cubic Meters volume answers always displayed in Cubic Meters regardless of unit entry e g Feet x Feet x Feet Cubic Meters Cubic Inches volume answers always displayed in Cubic Inches re...

Page 67: ...O SHUT OFF BATTERIES RESET Accuracy Errors Accuracy Display Capacity Your calculator has a twelve digit display made up of eight digits normal display and four fractional digits You may enter or calcu...

Page 68: ...Machinist Calc Pro use two LR 44 batteries Should your calculator display become very dim or erratic replace the batteries Note Please use caution when disposing of your old batteries as they contain...

Page 69: ...2 If your product won t turn on check the batteries as outlined in the User s Guide 3 If you need more assistance please go to the website listed below 4 If you believe you need to return your produc...

Page 70: ...ACKING OF THE LCD WHICH ARE PRESUMED TO BE DAMAGES RESULTING FROM MISUSE OR ABUSE To obtain warranty service in the U S please go to the website A repaired or replacement product assumes the remaining...

Page 71: ...NG FROM ANY DEFECT IN THE PRODUCT OR ITS DOCUMENTATION The warranty disclaimer and remedies set forth above are exclusive and replace all others oral or written expressed or implied No CI dealer agent...

Page 72: ...k of Calculated Industries Inc 2010 ALL RIGHTS RESERVED Designed in the U S A Looking for New Ideas Calculated Industries a leading manufacturer of special function calculators and digital measuring i...

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