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11

Troubleshooting

FAULT DESCRIPTION

INDICATIONS

POSSIBLE CAUSE OF FAULT

OPERATIONS TO BE PERFORMED

Water is not

heated

DHW LED on

primary circuit shut-off valves closed

open the valves

modulating valve actuator connector disconnected

reconnect actuator connector

modulating valve actuator disconnected from valve body

reconnect actuator

modulating valve actuator faulty

call qualified personnel to have it replaced

pump not working

call qualified personnel to have it replaced

pump cable not connected

restore connection

presence of air in the system

vent the system

electronic controller not working

call qualified personnel to have it replaced

diverter valve obturator seized

call qualified personnel to have it replaced

centralised system not working

contact person in charge of system

FAULT LED on + error

code 4 active

FAULT LED on + error

code 69 active

FAULT LED on + error

code 79/80 active

heating circuit pressure too low

safety thermostat cut-out

incorrect switch setting

restore system pressure

call qualified personnel to have it serviced

restore correct switch setting

DHW LED off

DHW storage thermostat disconnected

reconnect thermostat

DHW storage thermostat faulty

call qualified personnel to have it replaced

all LEDs are off

electric supply cut off

restore HIU electric supply

protection fuse burnt out

call qualified personnel to have it replaced

The water is hot

but does not

reach the

desired

temperature

DHW LED on

DHW temperature too low

increase set point

HIU strainer clogged

call qualified personnel to have it serviced

pump not working

call qualified personnel to have it replaced

excessive demand for DHW

decrease demand

electronic controller not working

call qualified personnel to have it replaced

centralised system temperature insufficient

contact person in charge of system

primary circuit flow rate insufficient

contact person in charge of system

Hot water

temperature is

too high

DHW LED on

domestic water cycle temperature set point too high

decrease set point

thermostat faulty

restore correct connection

modulating valve actuator faulty

call qualified personnel to have it replaced

valve obturator blocked in intermediate or open position

call qualified personnel to have it replaced

electronic controller not working

call qualified personnel to have it replaced

Hot water flow

rate is

insufficient

DHW LED on

possible clogged strainers

call qualified personnel to have it serviced

possible domestic water system shut-off valves 

partially closed

open the valves

centralised domestic circuit cold water flow rate insufficient

call qualified personnel to have it serviced

Hot water flow rate

is zero

DHW LED off

possible domestic water system shut-off valves closed

open the valves

no cold water in centralised domestic circuit

call qualified personnel to have it serviced

The room does

not reach the

desired

temperature

CH LED on

heating cycle temperature set point too low

increase set point

chrono-thermostat temperature setting incorrect

check programming of chrono-thermostat

HIU strainer clogged

call qualified personnel to have it serviced

heating valve actuator faulty

call qualified personnel to have it replaced

heating valve obturator blocked

call qualified personnel to have it replaced

modulating valve actuator connector disconnected

reconnect actuator connector

presence of air in the system

vent the system

pump not working

call qualified personnel to have it replaced

pump cable not connected

restore connection

possible system shut-off valves/terminals closed

open the valves

centralised system temperature insufficient

contact person in charge of system

electronic controller not working

call qualified personnel to have it replaced

primary circuit flow rate insufficient

contact person in charge of system

centralised system not working

contact person in charge of system

CH LED off

chrono-thermostat time setting incorrect

check programming of chrono-thermostat

chrono-thermostat not working

check chrono-thermostat

all LEDs are off

Electric supply cut off

restore HIU electric supply

Protection fuse burnt out

call qualified personnel to have it replaced

FAULT LED on + error

code 4 active

heating circuit pressure too low

restore system pressure

FAULT LED on + error

code 5 active

heating temperature probe faulty

call qualified personnel to have it replaced

FAULT LED on + error

code 15 active

compensation temperature probe faulty

call qualified personnel to have it replaced

FAULT LED on + error

code 69 active

safety thermostat cut-out

call qualified personnel to have it serviced

FAULT LED on + error

code 79/80 active

incorrect switch setting

restore correct switch setting

Start-up of the

heat interface

unit heating

function causes

the safety circuit

breaker to trip

All LEDs are off

pump cable connector inserted the wrong way round

Check that the pump cable connector is inserted

the right way round

Summary of Contents for SATK40 Series

Page 1: ... characteristics Safety and alarms Troubleshooting 2 3 9 Operating cycles Optional functions 6 5 7 8 10 Maintenance 11 Function The SATK series HIU allows independent control of space heating and domestic hot water production within centralised heating systems Product range SATK40103HE Compact wall mounted HIU for indirect heating and DHW production in storage cylinder High efficiency pump 78200 0...

Page 2: ...must be connected to an independent two pole switch If work has to be done on the device cut off the electric supply first Do not use devices with automatic or time reset or which may be reset accidentally 4 Use suitable automatic protection devices in accordance with the electrical characteristics of the region in which the device is installed and in compliance with current legislation 5 The devi...

Page 3: ...rrect operation the device should be deactivated contact a qualified technician for assistance Preparation After having established the point where the appliance is to be installed perform the following operations Mark the holes required for securing the HIU to the wall Mark the position of the hydraulic connections Check the measurements again and begin laying the following lines Hydraulic see pa...

Page 4: ... casing over the frame inserting the upper tabs 1 into the corresponding slots 2 Place the lower part of the casing over the frame Tighten the screws 3 3 2 1 System start up Before starting the HIU visually check the hydraulic connection watertightness and the electric wiring After finishing the check activate the electric supply to the HIU and check for the presence of any error signals If there ...

Page 5: ...nd faults are signalled by either flashing or steady illumination of the LEDs ON Electric supply 230 V ac DHW Domestic cycle CH Heating cycle FAULT Fault detected Heating cycle Electronic regulator 1 2 3 4 5 6 Definition of simultaneous heating and DHW cycle times see page 6 RESET key This allows restoration of normal function after the safety thermostat has been triggered and activation deactivat...

Page 6: ...ls to a temperature of 45 C Once the maximum set point has been reached the function is executed following the same procedures in reverse This function has priority over heating and domestic water cycles and can be suspended at any time by pressing and holding the RESET button for 8 seconds Optional functions to activate deactivate the optional functions the electric power supply must always be tu...

Page 7: ...ve is completely closed Removing a fault To restore the operating mode press the manual RESET button Safety and alarms Error codes associated with faults signalled by illumination of the FAULT LED are also shown on the display 69 6 Removing a fault Return to the operating mode is possible once the temperature probe is operating correctly see page 10 Temperature probe replacement 4 Probe fault If a...

Page 8: ... temperature setting 25 45 C HIGH temperature setting 45 75 C Optional functions Heating cycle modulating temperature regulation with compensated set point floor slab heating function Characteristic components Factory settings SATK40 HIUs are factory set to support low temperature heating 25 45 C according to the following switch setting To change the factory settings and enable the HIU to support...

Page 9: ...ambiente Contatto pulito Room thermostat Volt free connection Electric wiring 1 Electronic regulator 2 To electrical connections box 3 Flow temp compensation return probe 4 Modulating valve actuator 5 Thermal safety thermostat 6 Pressure switch 7 Heating flow temperature probe 8 Diverter valve actuator 9 Earth 10 Pump 11 Electric supply 230V ac 12 Room thermostat 13 Protection fuse 14 Storage cyli...

Page 10: ...hen the actuator Position the new actuator E Insert the fixing clip respecting the correct direction Reconnect the connector Replacing the valve obturator Disconnect the valve actuator see previous paragraph Extract the obturator by unscrewing the locking nut F Replace the obturator and screw on the locking nut F then insert the actuator Insert the fixing clip respecting the correct direction Reco...

Page 11: ...icient DHW LED on possible clogged strainers call qualified personnel to have it serviced possible domestic water system shut off valves partially closed open the valves centralised domestic circuit cold water flow rate insufficient call qualified personnel to have it serviced Hot water flow rate is zero DHW LED off possible domestic water system shut off valves closed open the valves no cold wate...

Page 12: ... connections compliant with specifications and made in accordance with best practices 11 Are the shut off valves open 12 Has the visual inspection of the hydraulic connections given a positive result 13 Has the system been filled and vented 14 Is the heat interface unit powered green ON LED lit 15 No alarm code fault LED lit on heat interface unit regulator 16 Has the DHW set point temperature on ...

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