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Customer Support: 1-866-409-4581

AIR COMPRESSOR

electrical power

electrical power requirements

before using the air compressor, refer to the serial label for

voltage and amperage requirements. Make sure you have a

sufficient electrical supply for supporting the motor's

requirements. 
use a dedicated circuit for the best results.
Low voltage and/or an overload circuit can cause the motor's

overload protection system circuit breaker to trip.

electrical extension cords

Inspect all electrical extension cords to ensure that they are

free of damage.
When using an extension cord, use a heavy-duty cord that is

no more than 25 feet long and at least 14 gauge.
use only a 3-wire extension cord that has a 3-blade grounding

plug.  

OPeRATING THe AIR

COMPReSSOR

Save this manual for future reference.

Introduction

This air compressor features a compact structure, reliable

performance,  high airflow rate, easy operation and

maintenance
The motor directly drives the eccentric wheel-connecting bar

system, making the piston move reciprocally. The piston is

made from a high-temperature-resistant and abrasion-resistant

nonmetallic material, and is able to function without lubrication

for a long time. This is an Oil-Free Pump/Motor.
Compressed air discharges in the air tank. A pressure gauge

displays the pressure inside the tank. When the pressure

inside the tank rises to 115 - 120 PSI, the power is

automatically cut off by the pressure-control switch. When the

pressure inside the tank lowers to 85-90 PSI, the power is

turned back on by the pressure-control switch. This gradually

raises the pressure in the air tank. This procedure happens

repeatedly.

assembly

1.

Connect your air supply hose to the 1/4” air hose connection.

2.

Make sure the drainage valve is off and that the pressure

switch is in the OFF position.

3.

Insert drain tube from the water filter into the waste container.

4. 

ensure that the power supply you are going to use is operating      

normally.

5.

Insert the power supply cord into the power supply socket.

DANGER

There is a danger of electric shock.

Use only undamaged electrical cords.

DO NOT touch bare wires or receptacles.

DO NOT operate air compressor in wet weather or in 
wet conditions.

DO NOT touch air compressor or cords if hands or 
feet are wet.

Ensure that all cords are free of damage before 
connecting to the power supply.

Ensure that you have a sufficient electrical supply for 
supporting the requirements of the motor.

SHOCK

Use caution when using extension cords.

Use an extension cord which is no more than 
25 feet long and at least 14 gauge.

Using an excessively long or thin-wired extension 
cord will cause severe damage to the motor.

Use only a 3-wire extension cord that has a 3-blade 
grounding plug.

CAUTION

Summary of Contents for 1020D-220

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 9010D WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...ance _________________________________12 draining the air tank ___________________________12 changing the air filter__________________________12 testing for Leaks ______________________________12 adjusting the pressure Switch ___________________12 cleaning _____________________________________12 Storage______________________________________12 troubLeShootIng ____________________________13 SpecIfIc...

Page 3: ...r compressor do not return your air compressor for service or parts to the store dealer where purchased IMPORTANT SAFeTy INSTRuCTIONS Safety messages Signal Words DANGER Moving parts can cause severe trauma Keep hands and feet away from rotating parts tie up long hair remove jewelry and DO NOT wear loose clothing KICKBACK DANGER There is a danger of electric shock Use only undamaged electrical cor...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...f extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills a...

Page 6: ...se labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a b c d e f g h ...

Page 7: ...allon Air Tank 8 Cylinder 27 Leading out Line Guard Circle 46 Connecting bar 65 bolt 9 Cylinder Obturating Ring 28 Rotor Pin 47 Safety Valve 66 Washer 10 Cylinder Head Obturating Ring 29 Motor Screw 48 Pressure Switch 67 Cushion Foot 11 Cylinder Head 30 Spring Washer 49 Capacitor 68 Washer 12 Cylinder Head Screw 31 Stator 50 Nut 69 Nut 13 Connecting Hose Obturating Ring 32 Lock Nut 51 Check Valve ...

Page 8: ...lar Sieve desiccant with a 2000 hour life the molecular Sieve desiccant is type 13X type 13X is used in air prepurification due to it s high water and carbon dioxide adsorption capacity and adsorption of sulphur compounds the air drying process is performed when the air flow from the air compressor is pushed through the bed of desiccant material in the drying column as the air flows from the botto...

Page 9: ...particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasi...

Page 10: ...k A pressure gauge displays the pressure inside the tank When the pressure inside the tank rises to 115 120 PSI the power is automatically cut off by the pressure control switch When the pressure inside the tank lowers to 85 90 PSI the power is turned back on by the pressure control switch This gradually raises the pressure in the air tank This procedure happens repeatedly assembly 1 Connect your ...

Page 11: ...vere burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes h...

Page 12: ...formance air drying column desiccant After 2000 hours of use the 13X desiccant needs to be replaced unscrew the air drying column nuts and remove the column Remove the old desiccant disguard and add new desiccant adjusting the pressure Switch The pressure switch is used to control the automatic stop and start function of the air compressor ensuring the correct pressure of the compressed air in the...

Page 13: ...es not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down use heavy duty extension cords ensure that the...

Page 14: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 15: ...ific legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties tha...

Page 16: ...itions or in applications not recommended by California Air Tools Inc 7 Normal wear 8 The use of accessories or attachments not recommended by California Air Tools Inc 9 Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the en...

Page 17: ...tion date of Purchase _____________________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price __________...

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