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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeShOOTINg

probLem

poSSIbLe cauSe

poSSIbLe SoLutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The unloader valve leaks when

the compressor is idle.

unloader valve seal is defective.

Let the air in the air tank flow out until all the

pressure is released. Then remove the unloader

valve plug and clean the valve seal. If necessary,

replace the seal and then reinstall all components.

The compressor stopped and

does not start.

The thermal protector turned on because

the motor is overheating.

Check that the main voltage corresponds to the air

compressor specifications. An extension cord that

is too thin or too long can cause a voltage drop and

cause the motor to overheat. 
excessive use (over 1 hour continuous use) can

cause the motor to overheat 
Allow the motor to cool down.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Contact Customer Support

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to the air

compressor specifications. 
An extension cord that is too thin or too long can

cause a voltage drop.. use heavy duty extension

cords. 
ensure that the air compressor is plugged into a

fully functional power outlet

The compressor is noisy with

metallic clangs.

Compressor head gasket or reed valve is

damaged

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket or reed valve is

faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the drain valve and release the water from

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure.

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 15020CR-22060

Page 1: ...OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 15020CR 22060 2 0 HP 6 50 CFM 40 PSI 5 50 CFM 90 PSI 220 vOLTS 60 HERTz 15 0 gALLOn STEEL TAnk WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ..._________________12 draining the air tank ___________________________12 changing the air filter__________________________12 testing for Leaks ______________________________12 pressure Switch _______________________________12 cleaning _____________________________________12 Storage______________________________________12 troubLeShootIng ____________________________13 SpecIfIcatIonS_________________...

Page 3: ...e grounding plug is able to result in a risk of electric shock When repair or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...se labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a b c d e f g h ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ... 22060 Package contents Air Compressor Owner s Manual 4 56 Nut 4 55 Washer 4 54 Cushion Foot 4 53 bolt Assembly 1 Slide bolt 53 through Cushion Foot 54 and support hole located on bottom of the air compressor leg 2 Attach Washer 55 and Nut 56 to bolt 53 and firmly tighten 3 Repeat these steps on the other 3 legs ...

Page 9: ...t or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion A...

Page 10: ... before connecting Ensure that all cords are free of damage before connecting to the power supply to the power supply Ensure that you have a sufficient electrical supply for Ensure that you have a sufficient electrical supply for supporting the requirements of the motor supporting the requirements of the motor Improper installation of the grounding plug is able to result Improper installation of t...

Page 11: ...DO NOT touch hot surfaces because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WA...

Page 12: ...ned or replaced regularly 1 Open the lid on the air filter then remove the air filter element 2 To clean the element blow off or brush off the dirt and dust 3 If clogged replace with a new air filter testing for Leaks Make sure all connections are tight do not overtightly A small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small ...

Page 13: ...or windings are burned out Contact Customer Support The motor does not start and makes a humming noise Capacitor is burned out Contact Customer Support The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to the air compressor specifications An extension cord that is too thin or too long can cause a voltage drop use heavy duty extension ...

Page 14: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 15: ... legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that ma...

Page 16: ...cation of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or register on line at www californiaairtools com Click on the Customer Service Tab and the Product Registration Tab how to Videos California Air Tools provides hOW T...

Page 17: ...ormation date of Purchase ____________________________________________________________ MM dd yeuky Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price ______...

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