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Customer Support: 1-866-409-4581

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTIONS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to 
the maximum pressure if possible. Brush soapy 
water on air connections and look carefully for air 
bubbles. Tighten leaky connections. If the problem 
persists, contact the seller for further advice.

The unloader valve leaks when 
the compressor is idle.

Unloader valve seal is defective.

Let the air in the air tank flow out until all the 
pressure is released. Then remove the unloader 
valve plug and clean the valve seal. If necessary, 
replace the seal and then reinstall all components.

The compressor stopped and 
does not start.

The thermal protector turned on because 
the motor is overheating.

Check that the main voltage corresponds to the air 
compressor specifications. An extension cord that 
is too thin or too long can cause a voltage drop and 
cause the motor to overheat.  

Excessive use 

Allow the motor to cool down.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and 
makes a humming noise.

Capacitor is burned out.

Contact Customer Support

The motor does not start or starts  
slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to the air 
compressor specifications.  

An extension cord that is too thin or too long can 
cause a voltage drop.. Use heavy duty extension 
cords.  

Ensure that the air compressor is plugged into a 
fully functional power outlet

Noisy with metallic clangs.

Motor/Pump head gasket or reed valve is 
damaged

Stop the compressor and contact the part dealer.

The compressor does not reach 
the maximum pressure.

Motor/Pump head gasket or reed valve is 
faulty.

Stop the compressor and contact the part dealer.

The compressor doesn't seem to 
provide as much air as it did 
when new and/or the compressor 
cuts off within a much shorter 
time period.

The pressure switch needs adjusting.

Stop the compressor and contact the part dealer.

The tank is full of water due to 
condensation.

 Open the drain valve and release the water from 
the tank.

The motor pump unit does not 
stop when the tank pressure 
reaches its maximum working 
pressure.

Pressure switch defective or needs 
adjusting.

Stop the compressor and replace part.

Summary of Contents for 200CR-22060

Page 1: ... QUIET OIL FREE AIR COMPRESSOR MOTOR PUMP OWNER S MANUAL CALIFORNIA AIR TOOLS 200CR 22060 2 0 HP 220 VOLTS 60 HERTZ 6 00 CFM 40 PSI 5 00 CFM 90 PSI WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ..._____________________________10 Daily Operation________________________________10 MAINTENANCE _________________________________11 Changing the Air Filter__________________________11 Cleaning _____________________________________11 STORAGE ______________________________________11 TROUBLESHOOTING ____________________________12 SPECIFICATIONS________________________________13 Electrical Circuit______...

Page 3: ... or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer surface that is green with or without yellow stripes is outer surface tha...

Page 4: ...r compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any part of...

Page 5: ...Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come ...

Page 6: ...s provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PRODUCT LABEL A B C D E F G H ...

Page 7: ...7 Customer Support 1 866 409 4581 ...

Page 8: ...ANT Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion Abrasive tools such as grinders drills and other tools are capable of making sparks that can ig...

Page 9: ...unding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer surface that is green with or without yellow stripes is outer surface that is green with or without yellow stripes is the grounding wire the grounding wire This product must be grounded In the event of an electrical This product must be grounded In the event of an...

Page 10: ...rn the power switch to the ON position 7 Do not use continously running for more than 8 hours of continuous running at 90 PSI and 12 hours at 40 PSI Shutting down the compressor 1 Turn the power switch to the OFF position 2 Unplug the power supply cord Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items ...

Page 11: ...le solvent Do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance Use a blow gun to blow out any dust or debris inside the motor STORAGE Before storing for a prolonged period of time 1 Turn off the power supply 2 Disconnect the power cord from the power supply and wrap the power cord around the air compressor handle to reduce the ...

Page 12: ...out Contact Customer Support The motor does not start and makes a humming noise Capacitor is burned out Contact Customer Support The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to the air compressor specifications An extension cord that is too thin or too long can cause a voltage drop Use heavy duty extension cords Ensure that the a...

Page 13: ...intenance and Costs Thermal Overload Protector 125 PSI Maximum Pressure Ports 1 2 NPT Output Elbow 3 8 NPT 220v 60 hz Low Amp Draw 7 5 Amps Power Requirements Dedicated 15 amp outlet Extension Cord 14 gauge 100ft cord GFCI Ok Maximum Operating ambient Temperatures 0 to 50 C 32 to 122 F 37 pounds L 12 20 x W 8 58 x H 13 38 Comes complete with Elbow attached 2 Air Filter s and 4 Shock Struts 1 Year ...

Page 14: ...ights and you may also have other rights which may vary from state to state Disclaimer of Other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that may arise ...

Page 15: ...termined at the sole discretion of California Air Tools Inc Registration Warranty registration with California Air Tools Inc is required on all products You can mail the enclosed registration form or register on line at www californiaairtools com Click on the Customer Service Tab and the Product Registration Tab Trouble Shooting Maintenance Guide California Air Tools provides information on our we...

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