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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTIONS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to 
the maximum pressure if possible. Brush soapy 
water on air connections and look carefully for air 
bubbles. Tighten leaky connections. If the problem 
persists, contact the seller for further advice.

The unloader valve leaks when 
the compressor is idle.

Unloader valve seal is defective.

Let the air in the air tank flow out until all the 
pressure is released. Then remove the unloader 
valve plug and clean the valve seal. If necessary, 
replace the seal and then reinstall all components.

The compressor stopped and 
does not start.

The thermal protector turned on because 
the motor is overheating.

Check that the main voltage corresponds to the air 
compressor specifications. An extension cord that 
is too thin or too long can cause a voltage drop and 
cause the motor to overheat.  

Excessive use (over 1 hour continuous use) can 
cause the motor to overheat  

Allow the motor to cool down.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and 
makes a humming noise.

Head Pressure  

—————————————————— 

Low voltage supply to the motor.  

(see below)

Do a Check Valve Adjustment.  

Drain air tank.  

Remove check valve cap 

Take out check valve spring Clean inside the check 
valve and and elongate.spring. 

Replace spring and cap

The motor does not start or starts  
slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to the air 
compressor specifications.  

An extension cord that is too thin or too long can 
cause a voltage drop.. Use heavy duty extension 
cords.  

Ensure that the air compressor is plugged into a 
fully functional power outlet

The compressor is noisy with 
metallic clangs.

Compressor head gasket or reed valve is 
damaged

Stop the compressor and contact the dealer.

The compressor does not reach 
the maximum pressure.

Compressor head gasket or reed valve is 
faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to 
provide as much air as it did 
when new and/or the compressor 
cuts off within a much shorter 
time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to 
condensation.

 Open the drain valve and release the water from 
the tank.

The motor pump unit does not 
stop when the tank pressure 
reaches its maximum working 
pressure (135 PSI).(plus or 
minus 5 PSI)

Pressure switch defective or needs 
adjusting.

Stop the compressor immediately and contact 
Customer Support.

Summary of Contents for 2010SP

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OWNER S MANUAL CALIFORNIA AIR TOOLS 2010SP 1 0 HP 3 10 CFM 40 PSI 2 20 CFM 90 PSI 2 0 GALLON STEEL TANK WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...ENANCE _________________________________12 Draining the Air Tank ___________________________12 Changing the Air Filter__________________________12 Testing for Leaks ______________________________12 Pressure Switch _______________________________12 Cleaning _____________________________________12 STORAGE______________________________________12 TROUBLESHOOTING ____________________________13 SPECIFIC...

Page 3: ...OOLS COM Please provide the information below Model number and Serial number and specifications shown on the Model number Serial number plate Part number or numbers shown in the parts list section of the owner s manual for your air compressor model A brief description of the trouble with the air compressor Do not return your air compressor for service or parts to the store dealer where purchased I...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...se labels provide important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PRODUCT LABEL A B C D E F G H ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ...Contents Assembly Model 2010SP Package contents Air Compressor Owner s Manual Air Filter Assembly Install the Air Filter 1 Attach the air filter to the top right rear of motor head looking from the front to the back of the air compressor Screw the air filter into the motor head port ...

Page 9: ...t or particulates are in the air This will damage the motor and impair proper operation IMPORTANT Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If sparks come in contact with vapors from gasoline or solvents they may ignite and cause a fire or explosion A...

Page 10: ...ding plug OPERATING THE AIR COMPRESSOR Save this manual for future reference Introduction This air compressor features a compact structure stable performance a high airflow rate easy operation and maintenance Because the air compressor produces no oil in the airflow it can be used as an independent air supply machine for situations in which oil in the airflow is an issue The motor directly drives ...

Page 11: ...sor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air pow...

Page 12: ...remove the air filter element 2 To clean the element blow off or brush off the dirt and dust 3 If clogged replace with a new air filter Testing for Leaks Make sure all connections are tight Do not overtighten A small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected of leaking If the so...

Page 13: ... Head Pressure Low voltage supply to the motor see below Do a Check Valve Adjustment Drain air tank Remove check valve cap Take out check valve spring Clean inside the check valve and and elongate spring Replace spring and cap The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to the air compressor specifications An extension cord that...

Page 14: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 15: ... warranty gives you specific legal rights and you may also have other rights which may vary from state to state Disclaimer of Other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any othe...

Page 16: ...ools Inc 9 Acts of God The application of these exclusions will be determined at the sole discretion of California Air Tools Inc Maintenance Troubleshooting Guide California Air Tools provides Maintenance Troubleshooting Guide on our website WWW CALIFORNIAAIRTOOLS COM Valuable information regarding set up operation and maintenance Please visit our website and view these videos for beneficial infor...

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