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Customer Support: 1-866-409-4581

AIR COMPRESSOR

TROubLeSHOOTINg

proBlem

poSSIBle cauSe

poSSIBle SolutIonS

Pressure drop in the tank.

Air leaks at connections.

Let the compressor build pressure in the tank, to

the maximum pressure if possible. brush soapy

water on air connections and look carefully for air

bubbles. Tighten leaky connections. If the problem

persists, contact the seller for further advice.

The solenoid valve leaks when

the compressor is idle.

Non-return valve seal is defective.

Let the air in the tank flow out until all the pressure

is released. Then remove the non-return valve plug

and clean the valve seal. If necessary, replace the

seal and then reinstall all components.

The compressor stopped and

does not start.

Overload cutout operated because of

motor overheating.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

Press the Reset button to restart the air

compressor ensure that the compressor is plugged

into a socket as close as possible to the consumer

unit or fuse box.

Motor windings are burned out.

Contact Customer Support.

The motor does not start and

makes a humming noise.

Capacitor is burned out.

Replace starter capacitor.

The motor does not start or starts

slowly.

Low voltage supply to the motor.

Check that the main voltage corresponds to

specifications. An extension cord that is too thin or

too long can cause a voltage drop and cause the

motor to overheat. Allow the motor to cool down.

Press the Reset button to restart the air

compressor ensure that the compressor is plugged

into a socket as close as possible to the consumer

unit or fuse box.

The compressor is noisy with

metallic clangs.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor does not reach

the maximum pressure.

Compressor head gasket broken or

valve faulty.

Stop the compressor and contact the dealer.

The compressor doesn't seem to

provide as much air as it did

when new and/or the compressor

cuts off within a much shorter

time period.

The pressure switch needs adjusting.

Stop the compressor and contact the dealer.

The tank is full of water due to

condensation.

Open the ball valve and release the pressure.

Open the drain valve and release the water within

the tank.

The motor pump unit does not

stop when the tank pressure

reaches its maximum working

pressure (8 bar or 116 PSI) and

the safety valve vents air.

Pressure switch defective or needs

adjusting.

Stop the compressor immediately and contact

Customer Support.

Summary of Contents for 60040DCAD

Page 1: ...ULTRA QUIET OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 60040DCAD 4 0 HP 60 gALLOn 220 vOLTS 60 HERTz AIR DRyIng SySTEM WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...enance _________________________________11 draining the air tank air dryer _________________11 changing the air filter__________________________11 testing for leaks ______________________________11 cleaning _____________________________________11 Storage ______________________________________11 trouBleShootIng ____________________________12 SpecIfIcatIonS________________________________13 electric...

Page 3: ...e grounding plug is able to result in a risk of electric shock When repair or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...de important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a B c d e f g h AIR COMPRESSOR ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ...ortant that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operat...

Page 9: ...O NOT touch air compressor or cords if hands or feet are wet wet Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply to the power supply Ensure that you have a sufficient electrical supply for Ensure that you have a sufficient electrical supply for supporting the requirements of the motor supporting the requireme...

Page 10: ...es because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects ca...

Page 11: ...r small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the broken part cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent do not use flammable liquids such as gasoline or alcohol Always keep parts clean from dirt and dust for better performance air drying column desiccant This air compressor in...

Page 12: ...es not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down Press the Reset button to restart the air comp...

Page 13: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 14: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that...

Page 15: ...voltage improperly wired or failure to have a certified licensed electrician install the air compressor 11 Acts of god The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or complete on line at www californiaa...

Page 16: ...______________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _______________________________________...

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