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Customer Support: 1-866-409-4581

AIR COMPRESSOR

test run

before using the air compressor for the first time, complete a test

run as follows:

1.

Turn the power switch to the OFF position. Plug the power

supply cord into a power supply socket. Start the air

compressor by turning the power switch to the ON position.

The pressure gauge reading will slowly rise as pressure

increases inside the air tank. When the gauge reading reaches

120 -125 PSI, the pressure switch will automatically turn the

power off. This indicates the compressor is working normally. 

2.

daily operation

Starting the compressor:

1.

Turn the power switch to the OFF position.

2.

Attach the air hose or air fitting to the 3/8” port located on the

regulator.

3.

Close the manual drain valve. 

4.

Plug the power supply cord into a power supply socket.

5.

Turn the power switch to the ON position.

6.

Let the motor run and tank fill until motor turns off.

7.  

Operate air tool normally. 

8.

To regulate the air to the air hose. have the air compressor 

and air tool both turned on and running. Turn the regulator 
knob to the right to increase the pressure and to left to 
decrease the air pressure to the hose and air tool..
do not use continously (running) for more than (1) hour.

Shutting down the compressor:

1.

Turn the power switch to the OFF position.

2.

unplug the power supply cord.

3.

Reduce the pressure in the air tank through the air hose.

4.

draining the air tank regulatorly from the manual drain valve

will help prevent corrosion in the air tank.

Air compressor surfaces become hot during 
operation.

DO NOT touch hot surfaces, because they can cause 
severe burns.

Do not touch the air compressor’s cylinder head. 
During operation, the cooling fins of the cylinder 
head and delivery pipe become hot.

Allow the air compressor to cool before touching it.

DO NOT place a storage cover on the unit during 
operation. Only place a cover on the air compressor 
after it has thoroughly cooled down.

FIRE

HOT SURFACE

WARNING

Flying objects can cause injury to the eyes, head and 
other parts of the body.

Air-powered equipment and power tools are capable 
of propelling items (metal chips, fasteners and 
particulates) at high speed into the air and could 
result in injury.

Always wear approved head and eye protection.

Never point the air stream at any part of your body, 
or at another person or animal.

When operating the air compressor, make sure all 
other people and animals maintain a safe distance.

Do not move the air compressor when the air tank is 
under pressure. 

Never use the air hoses to pull or move the air 
compressor.

Keep the air compressor on a flat surface.

WARNING

FLYING OBJECTS

note: 

If the Air Compressor is not working properly, the

pressure gauge will indicate that there is a decrease in

pressure in the air tank. If there is an air leak from the

compressor the pressure in the air tank decreases, the

pressure switch resets and the motor automatically turns

back on.
If you detect an air leakage, turn the power switch to the

Off position, release the air from the tank by pulling on

the safety valve. unplug the power supply cord and contact

Customer Support for Assistance.

Turn the power switch to the Off position, unplug the power

supply cord and release the air from the manual drain valve.

At this point proceed to the next step (daily operations)

starting the air compressor to continue to use.

Summary of Contents for 60040DCADC

Page 1: ...LTRA DRy OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 60040DCADC 4 0 HP 60 gALLOn 220 vOLTS 60 HERTz AIR DRyIng SySTEM AUTOMATIC DRAIn vALvE WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...enance _________________________________11 draining the air tank air dryer _________________11 changing the air filter__________________________11 testing for leaks ______________________________11 cleaning _____________________________________11 Storage ______________________________________11 trouBleShootIng ____________________________12 SpecIfIcatIonS________________________________13 electric...

Page 3: ...e grounding plug is able to result in a risk of electric shock When repair or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...de important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a B c d e f g h AIR COMPRESSOR ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ...ery important that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while...

Page 9: ...O NOT touch air compressor or cords if hands or feet are wet wet Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply to the power supply Ensure that you have a sufficient electrical supply for Ensure that you have a sufficient electrical supply for supporting the requirements of the motor supporting the requireme...

Page 10: ...es because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects ca...

Page 11: ...small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the broken part cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent do not use flammable liquids such as gasoline or alcohol Always keep parts c...

Page 12: ...ort The motor does not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down Press the Reset button to rest...

Page 13: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 14: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that...

Page 15: ...t voltage improperly wired or failure to have a certified licensed electrician install the air compressor 11 Acts of god The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or complete on line at www californi...

Page 16: ...______________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _______________________________________...

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