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Customer Support: 1-866-409-4581

AIR COMPRESSOR

MAINTeNANCe

draining the air tank

The frequency at which you should drain the air tank depends on

the environmental conditions and the amount of operating time

logged. 

your air compressor is equiped with an eZ-1 Auto drain Valve that

automatically drains the air tank.

1.

Place the drain tube from the auto drain valve into a waste

container capable of holding water. 

2.

The Auto drain Valve will open at the beginning of a cycle to

drain the water out of the air tank.

3. 

empty the waste container of water regularly.

4. highly recommended to manually drain the air tank

regularly from the ball drain valve to remove excess water.

5. 

draining the air tank protects parts from rust and corrosion.

changing the air filter

The air filters are designed to reduce noise and help prevent

particulates in the air from entering and damaging the air

compressor.
After being used for a period of time, the air filter will become

clogged. This will reduce the air intake capabilities of the air

compressor, reducing performance. Therefore, the air filter must be

replaced regularly.

1.

Open the lid of the air filter and remove the old air filter element.

2.

Replace with a new air filter element and close the lid.

testing for leaks

Make sure all connections are tight. do not overtighten.
A small leak in any hose or pipe connection will reduce the air

compressor's performance.
To test for small leaks, spray a small amount of soapy water on the

area suspected of leaking. If the soap bubbles, replace the broken

part.

cleaning

Clean items with a soft brush, or wipe with a moistened cloth using

a biodegradable solvent.
do not use flammable liquids such as gasoline or alcohol. Always

keep parts clean from dirt and dust for better performance.

air drying canister - desiccant

This air compressor includes an Air drying system.
* Aftercooler (Condenser)
* Air drying Canister.
The air drying process is performed when the air flow from the air

compressor is pushed through air dryer canister containing

desiccant material (molecular Sieve). The desiccant captures and

removes the moisture from the air.
Place the drain tube from Air dryer into a waste container capable

of holding water.
After 2 years of use the Canister desiccant needs to be replaced.
unscrew the old canister with the tool provided with the

replacement canister and discard 
Add new desiccant canister.

STORAge

before storing for a prolonged period of time:

1.

Turn off the power supply.

2.

disconnect the power cord from the power supply.

3.

Release all of the pressure and moisture from the air tank

through the manual drain valve.

4.

Clean the air compressor to remove all dirt and dust.

5.

Cover the air compressor with a cover to protect the unit from

dust and moisture.

6.

do not stack or store any items on top of or around the air

compressor. damage could occur.

Summary of Contents for 60040DCADC

Page 1: ...LTRA DRy OIL FREE AIR COMPRESSOR OwnER S MAnUAL CALIFORnIA AIR TOOLS 60040DCADC 4 0 HP 60 gALLOn 220 vOLTS 60 HERTz AIR DRyIng SySTEM AUTOMATIC DRAIn vALvE WWW CALIFORNIAAIRTOOLS COM Customer Support 1 866 409 4581 ...

Page 2: ...enance _________________________________11 draining the air tank air dryer _________________11 changing the air filter__________________________11 testing for leaks ______________________________11 cleaning _____________________________________11 Storage ______________________________________11 trouBleShootIng ____________________________12 SpecIfIcatIonS________________________________13 electric...

Page 3: ...e grounding plug is able to result in a risk of electric shock When repair or replacement of the in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire cord or plug is required do not connect the grounding wire to either flat terminal The wire with insulation having an to either flat terminal The wire with insulation having an outer...

Page 4: ... the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects can cause injury to the eyes head and other parts of the body Air powered equipment and power tools are capable of propelling items metal chips fasteners and particulates at high speed into the air and could result in injury Always wear approved head and eye protection Never point the air stream at any ...

Page 5: ...chments Never make adjustments to the factory set pressures Never exceed manufacturer s maximum allowable pressure rating attachments Because of extreme heat do not use plastic pipe or lead tin solder joints for a discharge line WARNING EXPLOSION Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while operating If spar...

Page 6: ...de important safety and maintenance information These labels should be considered as permanent parts of the air compressor Should any of these labels become illegible damaged or removed please contact California Air Tools Customer Service department at 1 866 409 4581 for replacements PROduCT LAbeL a B c d e f g h AIR COMPRESSOR ...

Page 7: ...7 Customer Support 1 866 409 4581 AIR COMPRESSOR ...

Page 8: ...ery important that the air drawn into the air compressor is clean The air compressor should not be used in areas where dust or particulates are in the air This will damage the motor and impair proper operation Important Always use the air filter properly installed Use caution to minimize risk of fire or explosion It is normal for the air compressor motor and pressure switch to produce sparks while...

Page 9: ...O NOT touch air compressor or cords if hands or feet are wet wet Ensure that all cords are free of damage before connecting Ensure that all cords are free of damage before connecting to the power supply to the power supply Ensure that you have a sufficient electrical supply for Ensure that you have a sufficient electrical supply for supporting the requirements of the motor supporting the requireme...

Page 10: ...es because they can cause severe burns Do not touch the air compressor s cylinder head During operation the cooling fins of the cylinder head and delivery pipe become hot Allow the air compressor to cool before touching it DO NOT place a storage cover on the unit during operation Only place a cover on the air compressor after it has thoroughly cooled down FIRE HOT SURFACE WARNING Flying objects ca...

Page 11: ...small leak in any hose or pipe connection will reduce the air compressor s performance To test for small leaks spray a small amount of soapy water on the area suspected of leaking If the soap bubbles replace the broken part cleaning Clean items with a soft brush or wipe with a moistened cloth using a biodegradable solvent do not use flammable liquids such as gasoline or alcohol Always keep parts c...

Page 12: ...ort The motor does not start and makes a humming noise Capacitor is burned out Replace starter capacitor The motor does not start or starts slowly Low voltage supply to the motor Check that the main voltage corresponds to specifications An extension cord that is too thin or too long can cause a voltage drop and cause the motor to overheat Allow the motor to cool down Press the Reset button to rest...

Page 13: ...arth wire Green Red cords for Capacitor Electric cord for motor Solenoid valve Electric cord for motor Pressure switch Overload protector MAX temperature 135 C Pressure switch Safety valve Pressure gauge Regulator Pressure gauge Ball valve Filter Drain valve Air intake Check valve Solenoid valve Compressor Tank ...

Page 14: ...fic legal rights and you may also have other rights which may vary from state to state disclaimer of other Warranties To the fullest extent permitted by applicable law this limited warranty is exclusive and expressly in lieu of any and all other warranties including without limitation any implied warranties of merchantability or fitness for a particular purpose or any other implied warranties that...

Page 15: ...t voltage improperly wired or failure to have a certified licensed electrician install the air compressor 11 Acts of god The application of these exclusions will be determined at the sole discretion of California Air Tools Inc registration Warranty registration with California Air Tools Inc is required on all products you can mail the enclosed registration form or complete on line at www californi...

Page 16: ...______________________________________________________ MM dd yyyy Model Number ______________________________________________________________________________ Serial Number ___________________________________________________________ Found on name plate Purchased Location __________________________________________________________________________ Purchase Price _______________________________________...

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