Calomax QUANTUM-e, Installation, Operation And Servicing Instructions

Page 1: ...Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before operating your boiler for the first time Issue 4 09 07 13 DCR 872 MODEL QUANTUM e Incorporating On Off switch ...

Page 2: ...EIGHTS 5 VENT OVERFLOW 6 ELECTRICAL CONNECTIONS 6 USER INSTRUCTIONS 6 SCALE 7 GENERAL OPERATION 8 GENERAL NOTES 8 CLEANING 8 ACCESSORIES 9 10 SERVICE INSTRUCTIONS 11 14 15 EXPLODED DIAGRAM 12 13 SPARE PARTS 16 17 WIRING DIAGRAM 18 TROUBLE SHOOTING 19 MAINTENANCE AND SERVICE HISTORY 20 21 22 WARRANTY 23 PRODUCT SPECIFICATION 24 PAGE ...

Page 3: ...rts have been supplied with the boiler 1 WRAS approved flexible water inlet hose suitable for potable water 2 2 keys for keyswitch mechanism 3 BPDTK plastic stainless free standing drip tray This product conforms to the CE marking directive 93 68 EEC through compliance with the following standards Electromagnetic Compatibility Directive Low Voltage Directive 73 23 EEC in accordance with BS EN 6033...

Page 4: ...he boiler on a surface suitable for near boiling temperatures and the working weight of the boiler Allow adequate clearance for ventiation and for the easy removal of the outer casing lid and rear panel Calomax ltd recommend a minimum clearance of 50mm on all sides of the boiler A suitably qualified engineer must install this unit Plumbing and electrical installation work is involved INSTALLATION ...

Page 5: ...complies with UK water regulations The hose should be connected to a 15mm drinking water supply via an appropriate isolating valve The supply must provide a constant pressure of between 20 KPa and 1000 KPa 0 2 to 10 Bar If the water supply contains excessive solids in suspension it is recommended that a fine mesh in line water filter is fitted in the pipe work after the stop cock Failures due to s...

Page 6: ...ment covered the element will be energised as well as the solenoid When the selected operating level is reached the solenoid will turn off and the element will remain on until full operating temperature is reached With the key switch in the ON position the push button will stop flashing and show solid colour when the boiler is up to full temperature and the button will be enabled at this point the...

Page 7: ...ched off and on again Re setting commission mode In normal use the boiler will always be at operating temperature indicated by the Ready light showing a solid not flashing colour When the boiler is full and ready the Full light will also be illuminated When the key switch is turned on the dispense button will illuminate with solid colour to indicate water is available e Energy saving system When t...

Page 8: ...and potential damage to the appliance Misuse of such chemicals is not covered by the product warranty The Quantum e boiler benefits from an integral scale inhibitor this is not a scale eliminator and its effects will differ according to the water quality in your area To ensure trouble free operation periodically check for scale inside the boiling chamber The production of scale is a natural phenom...

Page 9: ... Worktop mounting Stainless Steel drip tray Ref HSSDTK freestanding Boiler securing clamp To fix boiler to a worktop Ref QEC Ingredient caddy Ref IC3 3 bay as shown Shelf unit Ref SHU IC4 4 bay HSSDTWDK with drain outlet ...

Page 10: ... For more information visit our website at www calomax co uk or call 0113 249 6681 Fused spur time switch Ref 7DFST Max 3kW Water filter kit To reduce taste odour problems Ref CWFK Filter Cartridge Replacement filter for kit shown above Ref CWFC1 ...

Page 11: ...le the service indicator is flashing a 4x pulse For further assistance contact our service department on 0113 249 6681 e mail service calomax co uk or find a local service engineer at www calomax co uk Note When the green service indicator light on the front of the boiler is showing solid colour the machine has been starved of water for in excess of 20 minutes and the solenoid valve has been disab...

Page 12: ...Page 12 1 2 2 3 5 6 9 15 17 If parts required are not identifie please contact Calomax Limited E Body cut away to show internal components Outer Casing removed for clarity 13 18 ...

Page 13: ...Page 13 7 8 9 10 11 12 14 16 identified x Limited Includes nuts washers etc Exploded parts view for Quantum e boiler To be read in conjunction with the spare parts list how ed 19 20 ...

Page 14: ... manufacturers recommendations This will prevent health and safety issues taste problems and potential damage to the appliance All trace of these chemicals must be removed from the appliance before re commissioning the unit Misuse of such chemicals is not covered by the product warranty IMPORTANT Before re commissioning the boiler it is important that all scale and moisture is removed from the lev...

Page 15: ...B In the event of a PCB failing and a replacement being required full instructions will be supplied It is important to note however that the Triac PCB must be securely mounted against the copper heat sink to ensure reliable heat dissipation Heat transfer compound is also supplied with all replacement circuit boards Adjusting the Water Temperature Set Point The temperature potentiometer Pot is pre ...

Page 16: ...SE VALVE SERVICE KIT KEYSWITCH INCLUDES 2 KEYS ECO PUSH BUTTON Inc FITTING TOOL MAIN PRINTED CIRCUIT BOARD Inc TRIAC WATER DISPENSE PUSH BUTTON Inc FITTING TOOL AUXILIARY PCB ELEMENT 3kW THERMISTOR ASSEMBLY KIT SOLENOID VALVE BODY LID GASKET WATER INLET HOSE MANUAL RESET THERMAL CUTOUT LEVEL PROBES KIT BODY LID GROMMET 1 2 3 4 8 7 6 5 9 10 11 12 16 15 14 13 DVSK QKK SPARE KEYS x2 FOR QKM X1 ...

Page 17: ...e usually available ex stock Please quote Model Serial Number NB Not to scale QUFK UPPER FASCIA KIT 17 LOWER FASCIA KIT 18 SERVICE VALVE KIT 19 QELFK SVK SINGLE POLE ON OFF SWITCH 20 SPRSK 21 FIH 1m IH2M 2m WATER INLET HOSE ...

Page 18: ...LUG COLD WATER INLET SOLENOID VALVE ELEMENT TRIAC PCB HIGH NORMAL LOW LEVEL SENSORS HOT WATER OUTLET DISPENSE VALVE HEATER LED SOLENOID LED THERMISTOR THERMAL CUTOUT EARTH ON BODY EARTH ON BASE GREEN WHITE OPT2 U1 OP1 EARTH ON CASING OPT1 ENERGY SAVING BROWN BLUE BROWN ORANGE ORANGE YELLOW RED BLUE LOWER YELLOW PUSH BUTTON ON FRONT PANEL KEYSWITCH ON FRONT PANEL PINK PINK ORANGE YELLOW RED BLUE UP...

Page 19: ... 12 Faulty wiring to thermistors faulty thermistors Temperature controller needs adjusting Element failed to earth Defective Printed Circuit Board De scale the boiler Particularly thermistor Repair replace as required Lower operating temperature Replace element Replace Circuit Board Overflows Dirt in solenoid valve Level sensors require de scaling or replacing Printed circuit board faulty Clean so...

Page 20: ...Page 20 MAINTENANCE AND SERVICE HISTORY ...

Page 21: ...Page 21 MAINTENANCE AND SERVICE HISTORY ...

Page 22: ...Page 22 MAINTENANCE AND SERVICE HISTORY ...

Page 23: ...y Some factors are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build up The last item can be a particular problem for water dispensing equipment in hard water areas All hot water equipment should be serviced and de scaled by approved organisations on a regular basis to...

Page 24: ...Average flow rate from dispense valve 2 8 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE Note All measurements are approximate PLEASECONTACTOURSERVICEDEPARTMENTFORASSISTANCE Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk ...