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ELECTRICAL CONNECTIONS

The boiler is supplied with a fitted plug and lead and should be plugged 
into a 220 - 240v 13A  electrical socket, capable of carrying a load of 3kW. 
The installation of a residual current device (RCD) having a rated residual 
operating current not exceeding 30 mA is advisable

.

USER INSTRUCTIONS

During normal operation some external parts will become  
hot. Care must be taken to avoid a burn or scald injury.

Commissioning

1. Turn water supply on
2. Turn electrical supply on. Ensure that the On / Off switch (located at the 
rear) is in the On position

On initial switch-on only

After a few seconds delay for the electronics to charge up, the boiler will 
begin filling with water and the ‘Ready’  light and push button will flash to 
indicate ‘Wait’. At this point the push button is disabled. When water reaches 
the low level sensor (element covered) the element will be energised as well 
as the solenoid. When the normal operating level is reached the solenoid 
will turn off and the element will remain on until full operating temperature 
is reached. 

The push button will stop flashing and show solid colour when the boiler 
is up to full temperature and the button will be enabled. At this point the 

VENT & OVERFLOW

The vent / overflow pipe must be extended and laid with a 

continuous 

fall

, discharging to a safe and visible point. The pipe should not be directly 

connected to a closed waste, as taste problems may occur and should 
never be allowed to become blocked or restricted. One way this could 
be connected is via a tundish arrangement. 15mm copper or ‘Speedfit’ 
pipe should be used. If the machine is operated without the overfill pipe 
being extended as advised, any subsequent damage incurred will be the 
resposibility of the installer.

‘Ready’ light will stop flashing and show solid colour and the ‘Full’ light will 
also be illuminated.

On subsequent operation of the boiler

The boiler will fill and heat in cycles. It will allow only a limited amount of 
water to enter the unit at any one time and then switch off the solenoid and 
energise the element.

Subsequent Use

After the boiler has finished the commissioning cycle and water is drawn 
from the dispense valve, water will be replaced in short cycles (small 
amount of water and then heat). The solenoid and element will never 
be on at the same time unless the boiler is switched off and on again 
(re-setting commission mode). In normal use the boiler will always be 
at operating temperature indicated by the ‘Ready’ light and push button 
showing a solid  (not flashing) colour. When the boiler is full and ready the 
‘Full’ light will also be illuminated. 
Note:
When the green service indicator light on the front of the boiler is showing 
solid colour, the machine has been starved of water for in excess of 20 
minutes and the solenoid valve has been disabled to prevent damage to 
the solenoid coil through overheat. To re-energise the solenoid, the unit 
must be disconnected from the electrical supply and then switched back 
on, after first reinstating the water supply.

SCALE

The production of scale is a natural phenomenon and commonly occurs 
in hot water systems. The nature of the scale produced and its rate of 
formation varies from area to area.
To ensure continuous, reliable operation, the boiler should be regularly 
de-scaled by a suitably qualified engineer.  Suitable chemical de-scalants 
must only be used if the manufacturer’s recommendations are strictly 
adhered to. This is to prevent health and safety issues, taste problems 
and potential damage to the appliance. Misuse of such chemicals is not 
covered by the product warranty.

The Quasar boiler benefits from an integral scale inhibitor.

 This is not

 a 

scale eliminator and its effects will differ according to the water quality 
in your area. To ensure trouble free operation, periodically check for 
scale inside the boiling chamber. The production of scale is a natural 

Summary of Contents for QUASAR 2

Page 1: ...ND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before...

Page 2: ...TROUBLE SHOOTING 19 MAINTENANCE AND SERVICE HISTORY 20 22 WARRANTY 23 PRODUCT SPECIFICATION 24 CHECK LIST Before commencing installation check that the following parts have been supplied with the boi...

Page 3: ...ve must be fitted to the supply BEFORE CONNECTING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected t...

Page 4: ...luminated On subsequent operation of the boiler The boiler will fill and heat in cycles It will allow only a limited amount of water to enter the unit at any one time and then switch off the solenoid...

Page 5: ...suitably qualified engineer GENERAL NOTES GENERAL OPERATION Avoid using any abrasive materials Wiping the outer casing with a damp cloth should be sufficient Some stainless steel cleaning products may...

Page 6: ...not rectify the problem turn off the water supply and remove the flexible hose to check for debris in the valve s filter The unit can be used normally while the service indicator is flashing a 4x puls...

Page 7: ...equired are not identified please contact Calomax Limited Includes nuts washers etc Exploded parts view for Quasar 2 boiler To be read in conjunction with the spare parts list Body cut away to show in...

Page 8: ...tight joint Damage to the unit caused by a poor lid seal is not covered by warranty Scale deposits should be removed from all internal surfaces particularly the heating element thermistor and level s...

Page 9: ...DPBK NB15BLG CASSV CAP330 NBE3HK FIH CASMR CASLPK NBPRG MULLER DISPENSE VALVE GROMMET DISPENSE VALVE SERVICE KIT MAIN PRINTED CIRCUIT BOARD Inc TRIAC WATER DISPENSE PUSH BUTTON Inc FITTING TOOL AUXIL...

Page 10: ...place as required Lower operating temperature Replace element Replace Circuit Board Triac sold as a matched pair Overflows Dirt in solenoid valve Level sensors require de scaling or replacing Main Pri...

Page 11: ...Page 20 Page 21 MAINTENANCE AND SERVICE HISTORY MAINTENANCE AND SERVICE HISTORY...

Page 12: ...s are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build up The last i...

Page 13: ...ate from dispense valve 2 8 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE Note All measurements are approximate PLEASECONTACTOURSERVI...

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