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The auxiliary PCB controls the dispense valve and push button 
functions.

Should an element fail and need to be replaced, it may be 
necessary to replace the lid gasket to ensure a reliable steam-tight 
seal.

 Note: the element has a permanent ‘Live’ feed, and the 

‘Neutral’ is switched.

Printed Circuit Board replacement (PCB)

In the event of a PCB failing and a replacement being required, full 
instructions will be supplied. It is important to note however, that the  
Triac PCB must be securely mounted against the copper heat-sink 
to ensure reliable heat dissipation. Heat transfer compound is also  
supplied with all replacement circuit boards.

Adjusting the Water Temperature Set Point 

The temperature potentiometer (Pot) is pre-set at Calomax and 
will only require adjustment in exceptional circumstances. Contact 
Calomax for advice.

Water boils at different temperatures depending on barometric 
pressure. The temperature should not be tuned higher than 
98

°C

, or over boiling  may occur during low barometric pressure 

conditions, causing the unit to trip the overheat cut-out device.

On / Off Switch

The On / Off switch is positioned at the rear of the machine. When in 
the off position the unit will cease to function & the light on the fascia 
will go out. 
NOTE: This switch must not be used to isolate the electrical supply 
for servicing / maintenance. When maintaining / servicing the unit the 
power cord must be removed from the mains supply.

Note

: Whenever the body lid has been removed from the boiler  a new 

lid gasket may be required to ensure a steam-tight joint. Damage to the 
unit caused by a poor lid seal is not covered by warranty.

Scale deposits should be removed from all internal surfaces, 
particularly the heating element, thermistor and level sensors by 
gently tapping or scraping. If the deposits are soft, use a nylon 
pad and flush out. Abrasive cleaning materials containing scouring 
powders and detergents must not be used, such materials can 
cause taste problems.

Suitable chemical de-scalants must only be used in accordance 
with  the manufacturer’s recommendations. This will prevent health 
and safety issues, taste problems and potential damage to the 
appliance. All trace of these chemicals must be removed from 
the appliance before re-commissioning the unit . Misuse of such 
chemicals is not covered by the product warranty.

IMPORTANT Before re-commissioning the boiler it is important 
that all scale and moisture is removed from the level sensor 
insulating gaskets, to avoid a false signal being transmitted 
through the scale to the boiler body. Failure to remove this 
scale and/or moisture could cause the sensor to indicate to the 
PCB that water is covering the element, whether or not water 
is present. In this situation the PCB could energise the element 
causing failure. If in doubt, protect the element by hand filling 
with water to the level of the draw-off tap before switching on 
the electrical supply to the boiler.

General function

The printed circuit board (PCB) controls the heating and filling 
functions of the boiler by monitoring the thermistor and level 
sensors. The PCB also controls the external light unit to indicate 
the current state of the boiler. Red and yellow LED’S on the circuit 
board indicate whether the PCB has energised the element or 
solenoid respectively.

Summary of Contents for QUASAR 2

Page 1: ...ND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 e mail service calomax co uk www calomax co uk Please read these instructions carefully before...

Page 2: ...TROUBLE SHOOTING 19 MAINTENANCE AND SERVICE HISTORY 20 22 WARRANTY 23 PRODUCT SPECIFICATION 24 CHECK LIST Before commencing installation check that the following parts have been supplied with the boi...

Page 3: ...ve must be fitted to the supply BEFORE CONNECTING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected t...

Page 4: ...luminated On subsequent operation of the boiler The boiler will fill and heat in cycles It will allow only a limited amount of water to enter the unit at any one time and then switch off the solenoid...

Page 5: ...suitably qualified engineer GENERAL NOTES GENERAL OPERATION Avoid using any abrasive materials Wiping the outer casing with a damp cloth should be sufficient Some stainless steel cleaning products may...

Page 6: ...not rectify the problem turn off the water supply and remove the flexible hose to check for debris in the valve s filter The unit can be used normally while the service indicator is flashing a 4x puls...

Page 7: ...equired are not identified please contact Calomax Limited Includes nuts washers etc Exploded parts view for Quasar 2 boiler To be read in conjunction with the spare parts list Body cut away to show in...

Page 8: ...tight joint Damage to the unit caused by a poor lid seal is not covered by warranty Scale deposits should be removed from all internal surfaces particularly the heating element thermistor and level s...

Page 9: ...DPBK NB15BLG CASSV CAP330 NBE3HK FIH CASMR CASLPK NBPRG MULLER DISPENSE VALVE GROMMET DISPENSE VALVE SERVICE KIT MAIN PRINTED CIRCUIT BOARD Inc TRIAC WATER DISPENSE PUSH BUTTON Inc FITTING TOOL AUXIL...

Page 10: ...place as required Lower operating temperature Replace element Replace Circuit Board Triac sold as a matched pair Overflows Dirt in solenoid valve Level sensors require de scaling or replacing Main Pri...

Page 11: ...Page 20 Page 21 MAINTENANCE AND SERVICE HISTORY MAINTENANCE AND SERVICE HISTORY...

Page 12: ...s are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build up The last i...

Page 13: ...ate from dispense valve 2 8 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 3kW MAX PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE Note All measurements are approximate PLEASECONTACTOURSERVI...

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