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1. Remove two or three cam followers.  See

section titled "Cam Follower Removal" in
this Service Manual for detailed instruc-
tions on cam follower removal.

2. While referring to the sketch titled 

"E-Series Input Shaft And Cam
Removal", proceed as follows.

3. Bend lockwasher (Item #20) tabs over

and away from locknut.

4. Loosen the locknuts (Item #19) that

secure the cam to the input shaft (Item
#3). CAMCO uses Green Perma-Lok‚ to
secure the locknuts.  If you encounter dif-
ficulty, apply heat to the locknut and
remove while still warm. 

CAUTION

Localized heat can distort the part.  Do not
overheat any item..

4.1. Use a Spanner Wrench that has been

locked (jammed) against the top or
bottom of the housing to hold the
locknut while turning the input shaft.
Use the motor drive package to rotate
the input shaft and break loose the
locknuts. 

WARNING

CAMCO’s Heavy Duty "E" Series Index Drives
cannot be "hand cranked" when completely
assembled, i.e. with follower wheel installed.
During some portions of repair, the motor
drive package is used to rotate the input shaft
and follower wheel.  Some means for running
the motor at extremely low speeds is manda-
tory.  Use extreme caution when operating the
motor during repairs.

4.2. Break loose the locknuts, don’t com-

pletely loosen or remove them from the
threaded portion of the input shaft.

4.3. In some cases it might be necessary

to split the locknut before it will break
loose.  Use a cold chisel or other suit-
able tool for this purpose.

5. Depending on whether the follower wheel

was removed, proceed as follows.

5.1. Follower wheel was not removed.

5.1.1. Use the motor drive package to

rotate the input shaft and rotate the
follower wheel through motion until a
position is reached where one of the
previously removed cam followers
starts to enter the cam.

WARNING

CAMCO’s Heavy Duty "E" Series Index Drives
cannot be "hand cranked" when completely
assembled, i.e. with follower wheel installed.
During some portions of repair, the motor
drive package is used to rotate the input shaft
and follower wheel.  Some means for running
the motor at extremely low speeds is 
mandatory.  Use extreme caution when oper-
ating the motor during repairs.

5.1.2. Rotate the follower wheel until the

position of one removed cam follower
is directly above the tapped "lifting
hole" in the cam.  See sketch titled
"E-Series Input Shaft and Cam
Removal" in this Service Manual.

5.1.3. Install threaded rod into the "lift-

ing hole" in the cam and let the
threaded rod extend beyond the top
surface of the follower wheel. Put a
hex nut on the threaded rod and run
it down until the nut is tight against
the cam.  The length of the extension
should be sufficient to lower the cam
into the bottom of the housing.

5.1.4. Place a piece of plate (approxi-

mately 1/2" x 6" x 6") with a hole
through the center over the threaded
rod.  This plate will act like a large
washer for supporting the cam during
removal of the input shaft. See
sketch titled "E-Series Input Shaft
and Cam Removal" in this Service
Manual.

10

Summary of Contents for HEAVY DUTY SERIES INDEX DRIVES 1150E

Page 1: ...is our responsibility to deliver this information to the end user of the CAMCO indexer Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies...

Page 2: ...CAM REMOVAL 13 CAM INSTALLATION 13 INPUT SHAFT INSTALLATION 14 INPUT PRELOAD TORQUE 15 SETTING CAM 15 FOLLOWER WHEEL AND OR OUTPUT BEARING REPLACEMENT 17 FOLLOWER WHEEL REMOVAL 17 OUTPUT BEARING REMO...

Page 3: ...has provided access to the cam follower screws the tooling does not need to be removed Cam followers can be replaced through the side access cover and follower access cover See the section titled Cam...

Page 4: ...put Shaft lbs Cam lbs Follower Wheel Output Bearing 950E 205 0 400 0 720 0 250 0 1150E 335 0 800 0 1200 0 325 0 1550E 600 0 1350 0 2665 0 1200 0 2050E 915 0 3950 0 4950 0 1265 0 CAUTION Disassembly an...

Page 5: ...bling CAMCO units CAMCO recommends the assistance of a CAMCO trained serviceman whenever repairs are more involved than replac ing oil seals or cam followers TORQUE REQUIREMENTS FOR TIGHTENING SCREWS...

Page 6: ...er shell Inspect followers for damage or radial looseness Looseness should not exceed 001 inch Do not confuse radial looseness with axial endplay End play will be from 03 to 06 inch as a normal con di...

Page 7: ...ng lip that is turned back cut or otherwise damaged should be replaced and not used 1 2 Likewise if the outer face or outside diameter is bent or otherwise dam aged replace the oil seal 2 Check the in...

Page 8: ...s not have to be removed Otherwise the support structure and fixtures can be removed as nec essary or the support structure and fixtures can be lifted two to three feet above the unit and supported by...

Page 9: ...not the follower wheel proceed by repeating the first four steps until all but two cam followers have been replaced Also see additional instruc tions below WARNING Use protective gloves while handlin...

Page 10: ...ess cover This is an exter nal cover and sealant is not required 9 E SERIES INPUT SHAFT AND CAM REMOVAL CAM AND OR INPUT SHAFT REPLACEMENT INPUT SHAFT REMOVAL Instructions for removing the cam and inp...

Page 11: ...k loose Use a cold chisel or other suit able tool for this purpose 5 Depending on whether the follower wheel was removed proceed as follows 5 1 Follower wheel was not removed 5 1 1 Use the motor drive...

Page 12: ...reducer and any portion of the drive package that would interfere with removal of the input shaft 7 Match mark the bearing cartridges Eccentric cartridges are used in E Series Index Drives to accommod...

Page 13: ...m and out of the unit CAUTION Support the input shaft as it is pushed out of the cam Use a boom crane or other means for supporting the input shaft See Approximate Weights within this service manual f...

Page 14: ...install all but two new cam followers Manually pull the follower wheel into a posi tion where one or more cam followers are over the housing cavity Use a come a long or other device to pull the follow...

Page 15: ...e shoul der on the input shaft CAUTION Make sure the bearing is seated against the shaft shoulder Improper mounting of the bearing can cause premature failure 3 5 If the bearing does not immediately s...

Page 16: ...section titled Oil Seal Replacement in this Service Manual for detailed instructions 11 Check for input shaft endplay 11 1 Endplay in the input shaft is not permissible There should be preload on the...

Page 17: ...equivalent to both sides of the entire cam track 10 Using the motor and drive package slowly rotate the input shaft and cam If resistance is encountered adjust the cam axially to a more suitable posi...

Page 18: ...CAUTION A torque specification for locknuts is not avail able Make sure they are tight 14 Repeat the above steps and tighten the locknuts on the opposite side of the cam 15 After tightening locknuts...

Page 19: ...at this point and permit it to be lifted clear If binding occurs between the output wheel and the locating pilot break free by tapping the follower wheel with a soft faced hammer alternating from side...

Page 20: ...mid dwell position Refer to the model number of your Index Drive for the amount of dwell provided Also refer to Interpretation of Index Drive Model Number in the General Service Manual 1 3 If used ins...

Page 21: ...erial even if your unit is nonstandard CAMCO s Customer Service Representative will review the closed order file based on the following information and supply you with the correct part REQUIRED INFORM...

Page 22: ...21 950E 1150E 1550E 2050E END VIEW SIDE VIEW...

Page 23: ...56 2 14 82A70041000000 Cam Flwr RA E H96 CFH386 1 15 95A33040650000 S H C S M12 X 25 H80 Cam Flwr 15 95A33040800000 S H C S M16 X 35 H96 Cam Flwr 16 100K0975 Key 1 000 Sq X 9 75 Lg 17 86C65182470000 B...

Page 24: ...128 CFH586 2 15 95A33040940000 S H C S M20 X 40 MM 16 125K1350 Key 1 25 Sq X 13 50 Lg 17 86C65182600000 Brg Assy 32024X 9ENA2 18 Not Used 19 95A26009280000 Locknut PN 28 20 95A41521280000 Lockwasher W...

Page 25: ...Flwr RA E H160 CFH587 2 15 95A33040940000 S H C S M20 X 40 MM 15 95A63499020000 S H C S 24MM X 50MM LG 16 175K1750 KEY 1 750 SQ X17 50 LG 17 86C65182670000 Bearing Assy 32028X 18 Not Used 19 95A55752...

Page 26: ...MM 16 175K2250 Key 1 75 SQ X 22 50 LG 17 86D07328840021 Bearing Cone 99600 18 86D07328840022 Bearing Cup 99100 19 95A55752000000 Locknut PN 36 20 95A55753000000 Lockwasher WH 36 21 95A33000040000 Air...

Page 27: ...USA 5 00 0079...

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