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This  product is engineered and manufactured by CAME cancelli automatici s.p.a. and complies with current safety 
regulations. Guaranteed 36 months if not tampered with.

The  gearmotor is made up of two aluminium alloy half shells housing the Encoder gearmotor – which features an electric 
blocking mechanism – and an epicyclical reduction system with endless screw.

24V D.C. surface gearmotors:
001AX3024U – irreversible gearmotor with encoder for gate leaves of up to 9.8 ft.
001AX5024U – irreversible gearmotor with encoder for gate leaves of up to 16.4 ft.

Control panel:
ZLJ24U – Multifunction control panel for gates with two swing-leaves with built-in radio decoder

Accessories:
002LB180 – Board to link up two 12V – 7A emergency batteries with battery holding bracket
001LOCK81 – Blocking electro-lock – single cylinder
001LOCK82 – Blocking electro-lock – double cylinder 
119RY077 - Tri-lobed Key

2.1 Intended use

1 Legend of symbols

 

This symbol tells you to read the section with particular care.

 

This symbol tells you that the sections concern safety issues.

 

This symbol tells you what to say to the end-users.

2 Intended use and application 

The AXO operator is designed to automate swing gates used in residential or condominium settings..

             The use of this product for purposes other than those described above and installation executed in a manner
 

    other than as instructed in this technical manual are prohibited.

2.2 Application

3 Reference Standards

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental 
safeguarding certification. CAME engineers and manufactures all of its products in Italy. 
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453, UL325, and 
CSA C22.2 NO.247

4.1 Gate Operator

4 Description

Type

AX3024U

Length of gate leaf (ft)

6.5

8.2

9.8

Weight of gate leaf (lb)

1,764

1,323

1,102

* The electrolock must be installed onto the door-leaf.

Type

AX5024U

Length of gate leaf (ft)

6.5

8.2

9.8

13*

16.4*

Weight of gate leaf (lb)

2,205

1,764

1,543

1,102

882

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

Summary of Contents for AX3024U

Page 1: ...AXO SERIES INSTALLATION MANUAL AX3024U AX5024U AUTOMATION FOR SWING GATES ...

Page 2: ...ate 2 All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet 1 22m above the ground to prevent a 2 1 4 inch 57 2mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position 3 All exposed pinch points are eliminated or guarded 4 Guarding is sup...

Page 3: ... where the risk of entrapment or obstruction exists such as the leading edge trailing edge and post mounted both inside and outside of a vehicular horizontal slide gate 2 One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate 4 A hardwired contact sensor s...

Page 4: ...if returned freight prepaid to CAME AMERICAS AUTOMATION LLC 11345 NW 122nd Street Medley Florida 33178 IMPORTANT Obtain a Return Goods Authorization RGA number before returning item s to our facilities by submitting a warranty claim and request for RGA with our customer service department Products shipped without an RGA number will not be accepted Replacements or repaired parts are covered by this...

Page 5: ...s Be sure to check these codes before installation The installer must use 14AWG conductors and conduit for the power connection CAME DOES NOT ASSUME AND SPECIFICALLY DISCLAIMS ANY LIABILITY OR OBLIGATION WHATSOEVER IN THE SALE OF THE PRODUCT S INCLUDING ANY LIABILITY FOR CONSEQUENTIAL INCIDENTAL PUNITIVE OR SPECIAL DAMAGES TO YOU OR ANY OTHER PERSON OR ENTITY INCLUDING WITHOUT LIMITATION ANY LIABI...

Page 6: ...d of symbols This symbol tells you to read the section with particular care This symbol tells you that the sections concern safety issues This symbol tells you what to say to the end users 2 Intended use and application The AXO operator is designed to automate swing gates used in residential or condominium settings The use of this product for purposes other than those described above and installat...

Page 7: ...acket 5 Bushing 6 M8 UNI5588 nut for securing pillar bracket 7 Sheath holder 8 Mechanical stop 9 M6X20 UNI5739 screws for mechanical stop 10 Endless screw pin 11 Ø8x24 UNI6593 washer 12 Gate bracket screw for securing to M8x10 UNI5739 pin 13 Securing bracket 14 Small release door 4 2 Technical features GEARMOTOR AX3024U AX5024U Control board power supply 120V A C 50 60Hz Motor power supply 24V D C...

Page 8: ...cable Type of cable Length of cable 32 65 ft Length of cable 32 65 ft Control panel power supply 1200V UL LISTED CABLE WIRE 3G x 14AWG 3G x 14AWG 3G x 14AWG Motor power supply 24V 3 x 14AWG 3 x 14AWG 3 x 14AWG Flashing light 2 x 20AWG 2 x 20AWG 2 x 20AWG Photocell transmitters 2 x 20AWG 2 x 20AWG 2 x 20AWG Photocell receivers 4 x 18AWG 4 x 18AWG 4 x 18AWG Accessories power supply 2 x 20AWG 2 x 20A...

Page 9: ...junction box Note the number of tubes depends on the type of system and accessories employed The following illustrations are only examples given that the space available for anchoring the operator and accessories may vary from gate to gate It is up to the installer thus to choose the most suitable solution 5 5 Installing the operator 1 AXO operator 2 Control panel 3 Reception antenna 4 Flashing li...

Page 10: ... which you will secure the gate bracket secure the bracket to the pillar and make sure the quotas shown in the table below are met Note By increasing measure B the opening angle and gate speed are reduced while the gearmotor thrust is increased By increasing the measure A the opening angle and gate speed are increases while the gearmotor thrust is decreased Gate leaves of up to 16 4 ft Opening ang...

Page 11: ...icated into the pillar bracket s hole The bracket has holes that allow the opening angle to be changed Secure the tail joint to the bracket Note On non metal gate leaves assemble and weld the two parts of the bracket and secure them with proper screws Secure the tail joint to the bracket Tail joint Bushing Screw M8 x 35 Nut UNI 7474 M8 Weld the gate bracket to the gate leaf making sure the quotas ...

Page 12: ...n the closing mechanical stop place it up against the attachment pin then secure it Closing mechanical stop Attachment pin Open the gate leaf and insert the pin into the gate bracket and secure it using a washer and nut Gate bracket Release the gearmotor see paragraph on manual release completely open the gate leaf loosen the nuts of the opening mechanical stop and position it up against the attac...

Page 13: ...cancelli automatici s p a to notify users Slide open the small door that protects the release insert the tri lobed key and turn it 5 6 Manual release of the gearmotor For the electrical connection procedures use the junction box and branching boxes 5 7 Connecting to the control panel Power 120V a c 50 60 Hz Connectingthe24V d c delayedclosing gearmotor Connecting the 24V d c delayed openinggearmot...

Page 14: ...n in table 1 are met Weld or secure with proper screws the gate bracket making sure the E quota is met as shown in table 1 Finally secure the gearmotor to the brackets with the issued screws and washers 5 8 Outward opening installation Opening A in B in E in 90 5 11 5 11 31 5 Pillar bracket Extra bracket Gate bracket For AX5024U gearmotors directly secure the standard issue bracket to the pillar w...

Page 15: ...s p a to notify users Connect the gearmotors to the panel as shown in the diagram Fully open the gate leaf place the mechanical stop against it with the pin attachment and fix it in place Fully close the gate leaf place the mechanical stop against it with the pin attachment and fix it in place Opening mechanical stop Attachment pin Closing mechanical stop Attachment pin Power 120V a c 50 60 Hz Del...

Page 16: ... wrong and potentially dangerous The manufacturer cannot be held liable for any damages resulting from wrongful erroneous or negligent uses Avoid working close to the hinges or other moving mechanical parts Stay out of the opening closing arc when operator is in motion Do not exercise force against the motion of the operator as this could result in potentially dangerous situations Important safety...

Page 17: ...s due to gate movement To clean the photocells use a water dampened cloth Do not use solvents or other chemical products which may ruin the devices In the event of any strange vibrations or squeaking lubricate the joints with grease as shown in the diagram Lubricate the endless screw via the hole located under the die casting of the motor fig A Make sure there are no plants within the photocell s ...

Page 18: ...ormed by specialised firms Note Any extraordinary maintenance must be performed by specialised technicians Installer s stamp Operator name Date of job Technician s signature Requester s signature Job performed _______________________________________________________________________________________ __________________________________________________________________________________________________ ___...

Page 19: ..._______________________________________________________________________________ __________________________________________________________________________________________________ ____________________________________________________________________________________________ Installer s stamp Operator name Date of job Technician s signature Requester s signature Job performed _________________________...

Page 20: ... 3307 Fax 305 396 3331 Manual code 119DV32 119DV32 ver 1 0 1 0 08 2010 CAME cancelli automatici s p a The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s p a to notify users ...

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