CAME BXL04AGS, Installation Manual

Page 1: ...Sliding gate operators BXL04AGS BXL04ALS INSTALLATION MANUAL FA01947 EN EN Italiano ...

Page 2: ...Page 2 Manual FA01947 EN 03 2023 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions 1 2 3 4 3 2 1 ...

Page 3: ...prevent any mechanical hazards due to persons loitering within the operating range of the operator The electrical cables must pass through special pipes ducts and cable glands in order to guarantee adequate protection against mechanical damage The electrical cables must not touch any parts that may overheat during use such as the motor and transformer Before installation check that the guided part...

Page 4: ...Please follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these m...

Page 5: ...erator with 24 V motor featuring a control board with DIP switch settings on board radio decoding movement and obstruction detecting device for sliding gates weighing up to 400 kg that are up to 10 m long RAL7024 grey cover 801MS 0141 BXL04ALS Operator with 24 V motor featuring a control board with DIP switch settings on board radio decoding movement and obstruction detecting device for gates weig...

Page 6: ...ts Operator 1 Cover 2 Board holder support 3 Gearmotor 4 Anchoring plate 5 Screws UNI5739 12X60 6 Washer Ø 12 7 Nut UNI5588 M12 8 Board protection cover 9 Control board 10 Control board holder 11 Release lever 12 Lock 13 Mechanical limit switch tabs 14 EMC02 control board 15 Transformer 16 Mechanical limit switch 17 Release key 8 10 1 15 16 7 6 1 9 11 12 3 7 6 2 14 4 13 17 4 5 ...

Page 7: ... Trimmer 3 Button for programming 4 Alert LED 5 Control button 6 Terminal board for encoders and limit switches 7 Terminal board for connecting control and safety devices 8 Terminal board for connecting the keypad selector 9 Terminal board for connecting the gearmotor 10 Terminal board for powering accessories 11 Terminal board for powering the control board 12 Fuse for accessories and control boa...

Page 8: ... 24 DC Standby consumption W 5 5 5 5 Power W 170 170 Maximum current draw A 7 7 Colour RAL 7024 RAL 7024 Operating temperature C 20 55 20 55 Thrust N 350 350 Manoeuvring speed m min 12 12 Duty cycle 50 50 Pinion module 4 4 Protection rating IP 44 44 Insulation class I Weight kg 7 7 Storage temperature C 20 70 Average life hours 120000 Before installing the product keep it at room temperature where...

Page 9: ...ating at 230 V and outdoors use H05RN F cables compliant with 60245 IEC 57 IEC when indoors use H05VV F cables compliant with 60227 IEC 53 IEC For power supplies up to 48 V use FROR 20 22 II cables compliant with standard EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m For paired connection and CRP use UTP CAT5 cable up to 1 000 m If the cable lengths differ from those specified i...

Page 10: ...tor fitted on the left Preliminary operations Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories The number of tubes depends on the type of system and the accessories that are going to be fitted 3 0 0 450 40 0 Laying the anchoring plate Set up a foundation fram...

Page 11: ...plate in the iron cage The tubes must pass through the existing holes 2 UNI 5734 Ø 12 UNI 5588 M12 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not have a rack proceed with the installation See the section FASTENING THE RACK Cast cement into the foundation frame The plate must be perfectly level and the screw threads completely above surface Wa...

Page 12: ...til they protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation frame 2 1 Make a hole in the cable gland Thread the cables through the cable gland Lift the operator by 5 10 mm from the plate by adjusting the threaded feet to allow for any adjustments that may need to b...

Page 13: ... 3 Weld or fasten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the joint then fasten it in place using two clamps Adjusting the pinion rack coupling Open and close the gate manually Adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the holes horizontal adjustment The weight of the gate must not...

Page 14: ...in place Only fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts Determining the travel end points with mechanical limit switches 1 Open the gate 2 Insert the opening limit switch tab in the rack The spring must trigger the microswitch 3 Fasten the opening limit switch tab using the grub screws supplied 1 2 ...

Page 15: ...ual may be changed at any time and without notice Translation of the original instructions 4 Close the gate 5 Insert the closing limit switch tab in the rack The spring must trigger the microswitch 6 Fasten the closing limit switch tab using the grub screws supplied 1 2 ...

Page 16: ...se cable glands to connect the devices to the control panel One of these must be used exclusively for the power supply cable Power supply Make sure the mains power supply is disconnected during all installation procedures Before working on the control panel disconnect the mains power supply and remove the batteries if any Connecting to the mains 230 V AC 50 60 Hz L N M N 24 0 10 11 E 1 Power suppl...

Page 17: ... INVERT function from control device NO contact Alternatively when programming you can activate the OPEN STOP CLOSE STOP function 3 Control device NO contact PARTIAL OPENING function from command device NO contact 4 STOP button NC contact Stop the gate and exclude automatic closing Use a control device to resume movement If the contact is not used it must be deactivated during programming 5 Keypad...

Page 18: ...onfigure the type of action that must be performed by the device connected to the input DELTA photocells Standard connection DELTA photocells Connection with safety test See services test function 10 11 NO C NC 10 11 RX TX 10 11 NO C NC 10 11 RX TX DIR DELTA S photocells Standard connection DIR DELTA S photocells See services test function Connection with safety test 10 2 TX C NC TX 2 RX TX 10 2 T...

Page 19: ...ed at any time and without notice Translation of the original instructions Connecting the gearmotor with encoder and limit switches CX E FC FA F 1 Opening limit switch NC contact 2 Closing limit switch NC contact Encoder 3 Green cable 4 Brown cable 5 White cable M N M 24 V DC gearmotor ...

Page 20: ... without notice Translation of the original instructions Programming functions 1 DIP switches 2 P1 button 3 Control button 4 Red LED PRG Run programming following the function order as shown below The operator must be stationary during programming When programming is finished set all DIP switches to OFF ...

Page 21: ...e LED will flash and the buzzer will sound twice 6 Partial gate travel self learning Press the control button to move the operator to the desired partial opening position Select the DIP switches as shown and press P1 The LED will remain on and the buzzer will sound for 1 second To return to the default configuration press P1 again The LED will flash and the buzzer will sound twice If partial openi...

Page 22: ...slowdown speed SP RAL and sensitivity SENS using the trimmers To store the values select the DIP switches as shown and press P1 The LED will remain on and the buzzer will sound for 1 second Store the adjustments made using the trimmers so as not to lose the data 17 Transmitter activated partial opening Up to 25 transmitters users can be stored Select the DIP switches as shown and press P1 The LED ...

Page 23: ... closing wait time from 1 to 120 seconds SP SLOW trimmer Use the trimmer to adjust the operator slowdown speed from 30 to 60 of the maximum manoeuvre speed SENS trimmer Use this trimmer to adjust the obstacle detection sensitivity during operator manoeuvres from minimum sensitivity to maximum sensitivity Alert LED 1 CX LED yellow This LED signals that the contact 2 CX NC is open The photocells hav...

Page 24: ...be carried out during maintenance If the system is not used for long periods of time e g for installations at sites with seasonal closures disconnect the power supply When the power supply is reconnected check the system is working correctly For information on correct installation and adjustments please see the product installation manual For information on choosing products and accessories please...