CAME FE4024, Installation Manual

Page 1: ...OPERATOR FOR SWING GATES Installation manual FE4024 FE4024V English EN 119DV39EN ...

Page 2: ...hotocells and that there are no obstacles in the area of operation of the operator Do not allow children to play with the fixed command devices or in the gate s area of ope ration Keep any remote control devices i e transmitters or any control devi ces away from children as well to prevent the operator from being activated accidentally The operator is not designed to be used by persons including ch...

Page 3: ...ight kg 400 450 500 600 800 Packing list 1 1 x gearmotor 2 1 x pillar bracket 3 1 x gate bracket 4 1 x cover 5 1 x right side cover 6 1 x left side cover 7 1 x installation manual 8 1 x transmission arm 9 1 x driven arm 10 1 x UNI5933 M6x20 screw 11 1 x UNI5739 M8x16 screw 12 2 x UNI5931 M8x120 screws 13 4 x UNI6954 3 9x16 screws 14 1 x UNI5737 M12x50 screw 15 2 x UNI6957 2 9x19 screws 16 2 x UNI6...

Page 4: ...smission arm 8 Driven arm 9 Gate bracket 10 Release handle 11 OPTIONAL straight telescopic arm FERNI BSX FERNI BDX Technical data Type FE4024 FE4024V Protection rating IP 44 44 Power supply V 50 60 Hz 230 AC 230 AC Motor power supply V 50 60 Hz 24 DC 24 DC Power draw A 7 max 5 max Power W 130 150 Torque Nm 360 max 360 max Opening time to 90 sec adjustable adjustable Duty cycle Intensive use Intens...

Page 5: ... CAME S p A The data and information provided in this manual are subject to change at any time without prior notice by CAME S p A Dimensions mm Example of a system 1 Gearmotor 2 Control panel 3 Junction box 4 Antenna 5 Flashing light 6 Selector 7 Photocells 8 Inspection chamber 9 Electric lock 10 Mechanical stops 11 Photocell column ...

Page 6: ...er draw and distances When connecting products that are not specified in this manual please refer to the documentation provided with said products Types of cables and minimum thicknesses GENERAL INSTALLATION INSTRUCTIONS Installation must be carried out by qualified and experienced personnel in compliance with applicable regulations Preliminary checks Before starting installation Provide a suitabl...

Page 7: ...or choosing the most suitable solution Installing corrugated tubes Set up corrugated tubes for the connections coming from the junction box N B the number of tubes depends on the type of system installed and any accessories Securing the brackets N B the drawings refer to installation of the left hand gearmotor The installation of the right hand gearmotor is symmetrical Determine the fixing point f...

Page 8: ...thout prior notice by CAME S p A Drill the marked points Insert the anchors or use suitable inserts for holding the brackets N B the illustrations are mere examples it is up to the installer to choose the most suitable solution depending on leaf type and thickness Mark the fixing points on the pillar bracket and gate bracket respecting the values shown in the drawing ...

Page 9: ...age Side panel for transmission arm passage Slot Insert the gearmotor into the bracket and secure it with screws and nuts UNI 5588 M8 nut UNI 5931 M8x120 screw Securing the gearmotor Insert the side panels in the pillar bracket slots One is used for passing through the cables the other for passing through the gearmotor arm N B before inserting the panel for passing through the cables assemble a ca...

Page 10: ...gearmotor see figure and secure the drive arm to the gate bracket with the screw and nut Secure the drive arm to the transmission arm using the screw and washer UNI 7774 M12 nut UNI 5933 M6x20 screw Washer UNI 5739 M8x16 screw Washer UNI 5737 M12x50 screw Securing the transmission arms Insert the transmission arm with the bushing in the motor shaft and secure it with the washer and screw Bushing ...

Page 11: ...h is activated Secure the cam with the screws Close the leaf fully and turn the cam anti clockwise until the closing microswitch is activated Secure the cam with the screws Opening mi croswitch Closing microswitch End run Cams Cam guide Caution if there are no end stops end runs must be fitted UNI6957 Ø2 9X19 screw Securing the end runs and determining the end run points For left hand gearmotor Se...

Page 12: ...cure the end run to the gearmotor invert the microswitch cables and insert the cams on the guide Opening mi croswitch Closing microswitch End run Fully open the leaf and turn the other cam anti clockwise until the opening microswitch is activated Secure the cam with the screws Close the leaf fully and turn the cam clockwise until the closing microswitch is activated Secure the cam with the screws ...

Page 13: ...For electrical connection operations use the chamber and the junction boxes For further information regarding functions and adjustment refer to the technical documentation for the control panel 24 V DC gearmotor with delaying opening action 1 Control panel 2 Left hand gearmotor 3 Right hand gearmotor 4 Junction box 5 Inspection chamber 24 V DC gearmotor with delaying closing action ELECTRICAL CONN...

Page 14: ...or release rod Hole for the right hand motor release rod Place the side covers on the sides of the middle cover Secure the side covers on the pillar bracket using two screws on each side and one on the top M4x20 special screw UNI 6954 3 9x16 screw Ø12 mm FINAL OPERATIONS Securing the covers When the connections and adjustments have been made drill the cover at the point marked at the top for the l...

Page 15: ...this manual are subject to change at any time without prior notice by CAME S p A Releasing the gearmotor RELEASING LOCKING LEFT RIGHT RELEASING LOCKING UNI 6592 4 3x9 washer UNI 6954 3 9x9 5 screw Securing the release knobs Insert the knob onto the release rod and secure it using the washer and the screw ...

Page 16: ...or is symmetrical Determine the fixing point for the gate bracket and calculate the fixing point of the pillar bracket respecting the values shown in the drawings and table Gate bracket Pillar bracket INSTALLING AND CONNECTIONS FOR OUTWARD OPENINGS Below are the only procedures that vary compared to standard installations Caution if there are no end stops end runs must be fitted Securing the end r...

Page 17: ...t any time without prior notice by CAME S p A Opening microswitch Closing microswitch Open the leaf fully and turn the cam anti clockwise until the opening microswitch is activated Secure the cam with the screws Close the leaf fully and turn the other cam clockwise until the closing microswitch is activated Secure the cam with the screws ...

Page 18: ...ge at any time without prior notice by CAME S p A For right hand gearmotor Secure the end run to the gearmotor invert the microswitch cables and insert the cams on the guide End run Cams Rail UNI6957 Ø2 9X19 screw Opening microswitch Open the leaf fully and turn the cam clockwise until the opening microswitch is activated Secure the cam with the screws ...

Page 19: ...ening action 24 V DC gearmotor with delaying closing action 002ZLJ14 control panel terminal block 002ZLJ24 control panel terminal block Closing microswitch For electrical connection operations use the chamber and the junction boxes For further information regarding functions and adjustment refer to the technical documentation for the control panel Electrical connections Close the leaf fully and tu...

Page 20: ...accidental movement of the operator Periodic maintenance It is advisable to check lubrication periodically and check that the operator fixing screws are tight In the event of abnormal vibrations or squeaking lubricate the joints with grease as shown in the figure below Make sure there is no vegetation within the operating range of the photocells and that there are no obstacles in the operating ran...

Page 21: ..._________ _________________________________________________________________________________________________ ____ Installation technician stamp Operator name Date of intervention Technician signature Customer signature Intervention carried out _________________________________________________________________________________ ___________________________________________________________________________...

Page 22: ... different materials Most of them aluminium plastic iron electrical cables can be disposed of together with normal household waste They can be recycled if collected sorted and sent to authorised centres Other components circuit boards transmitter batteries etc on the other hand may contain pollutants They should therefore be removed and handed over to companies authorised to recover and recycle th...

Page 23: ...19DV39EN 119DV39EN vers 5 05 2016 CAME S p A The data and information provided in this manual are subject to change at any time without prior notice by CAME S p A PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONALLY LEFT BLANK ...

Page 24: ... Treviso Treviso Italy 33079 Sesto al Reghena Sesto al Reghena Pordenone Pordenone Italy 39 0422 4940 39 0422 4941 39 0434 698111 39 0434 698434 English English Manual code 119DV39EN 119DV39EN vers 5 05 2016 CAME S p A The data and information provided in this manual are subject to change at any time without prior notice by CAME S p A ...