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 - Manual 

FA01560-EN

  - 02/2023 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the original instructions

GENERAL PRECAUTIONS FOR INSTALLERS

 Important safety instructions.

 Please follow all of these instructions. Improper installation may cause serious bodily harm.

 Before continuing, please also read the general precautions for users.

Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any 
damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive (2006/42/EC) 
as partly completed machinery. • Partly completed machinery means an assembly which is almost machinery but which cannot 
in itself perform a specific application. • Partly completed machinery is only intended to be incorporated into or assembled with 
other machinery or other partly completed machinery or equipment thereby forming machinery to which the Machinery Directive 
(2006/42/EC) applies. • The final installation must comply with the Machinery Directive (2006/42/EC) and the European reference 
standards in force. • The manufacturer declines any liability for using non-original products, which would also void the warranty. 
• All operations indicated in this manual must be carried out exclusively by skilled and qualified personnel and in full compliance
with the regulations in force. • The device must be installed, wired, connected and tested according to good professional practice,
in compliance with the standards and laws in force. • Make sure the mains power supply is disconnected during all installation
procedures. • Check that the temperature ranges given are suitable for the installation site. • Make sure that opening the automatic
barrier does not constitute a hazard. • Do not install on slopes i.e. any surfaces that are not perfectly level. • Do not install the
operator on surfaces that could yield and bend. If necessary, add suitable reinforcements to the anchoring points. • Make sure
that no direct jets of water can wet the product at the installation site (sprinklers, water cleaners, etc.). • Make sure you have set
up a suitable dual-pole cut-off device along the power supply that is compliant with the installation rules. It should completely cut
off the power supply according to category III surcharge conditions. • Demarcate the entire site properly to prevent unauthorised
personnel from entering, especially minors. • In case of manual handling, have one person for every 20 kg that needs hoisting;
for non-manual handling, use proper hoisting equipment in safe conditions. • When the operator is being fixed in place, it may be
unstable and overturn. Be careful and do not lean on it until it is fully fastened in place. • Use suitable protection to prevent any
mechanical hazards due to persons loitering within the operating range of the operator. • The electrical cables must pass through
special pipes, ducts and cable glands in order to guarantee adequate protection against mechanical damage. • Make sure that the
moving mechanical parts are suitably far away from the wiring. • The electrical cables must not touch any parts that may overheat
during use (such as the motor and transformer). • All fixed controls must be clearly visible after installation, in a position that allows
the guided part to be directly visible, but far away from moving parts. In the case of a hold-to-run control, this must be installed at
a minimum height of 1.5 m from the ground and must not be accessible to the public. • If the passage is wider than 3 m, you must
use a fixed support for the boom. • If not already present, apply a permanent tag that describes how to use the manual release
mechanism close to it. • Make sure that the operator has been properly adjusted and that the safety and protection devices and the
manual release are working properly. • Before handing over to the final user, check that the system complies with the harmonised
standards and the essential requirements of the Machinery Directive (2006/42/EC). • Any residual risks must be indicated clearly
with proper signage affixed in visible areas, and explained to end users. • Put the machine’s ID plate in a visible place when the
installation is complete. • If the power supply cable is damaged, it must be immediately replaced by the manufacturer or by an
authorised technical assistance centre, or in any case, by qualified staff, to prevent any risk. • Keep this manual inside the technical
folder along with the manuals of all the other devices used for your automation system. • Make sure to hand over to the end user
all the operating manuals of the products that make up the final machinery. • The product, in its original packaging supplied by
the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product
malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone
number on the website. • The manufacture date is provided in the production batch printed on the product label. If necessary,
contact us at https://www.came.com/global/en/contact-us. • The general conditions of sale are given in the official CAME price
lists.

Summary of Contents for G40001-316

Page 1: ...Automatic road barriers G4000 G4001 G4000N G40001 316 G4000X G4010 G4010X INSTALLATION MANUAL FA01560 EN EN English...

Page 2: ...m is no longer intact as the result of an accident or installation error In these cases the tensioned springs no longer guarantee that the boom is balanced The boom may suddenly rotate when being rele...

Page 3: ...20 kg that needs hoisting for non manual handling use proper hoisting equipment in safe conditions When the operator is being fixed in place it may be unstable and overturn Be careful and do not lean...

Page 4: ...uidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the produc...

Page 5: ...supply V 50 60 Hz 230 AC 230 AC 230 AC 230 AC 230 AC 120 AC 120 AC Motor power supply V 24 DC 24 DC 24 DC 24 DC 24 DC 24 DC 24 DC Power W 300 300 300 300 300 300 300 Current draw A 15 Max 15 Max 15 M...

Page 6: ...thout notice Translation of the original instructions Description of parts Barrier 1 Boom attachment 2 Boom anchoring plate 3 Lock for release 4 Cabinet 5 Inspection hatch 6 Microswitch support plate...

Page 7: ...nnecting the transponder selector switch 5 Display 6 Accessories fuse 7 Control board fuse 8 Terminal board for connecting the transformer 9 Terminal board for connecting the transformer thermal cut o...

Page 8: ...a use RG58 cable up to 5 m For installation in an outdoor environment use cables with properties at least equivalent to those of type H05RN F with designation 60245 IEC 57 For installation in an indoo...

Page 9: ...lly fastened in place Preliminary operations If the flooring does not allow the device to be fastened in a solid and stable way lay a cement slab Dig a hole for the foundation frame Set up the corruga...

Page 10: ...nged at any time and without notice Translation of the original instructions Fill the hole with soil around the concrete block Remove the nuts from the screws Insert the electrical cables into the tub...

Page 11: ...plate mechanical stops and boom anchoring plate Loosen the balance spring and unhook it from the anchoring bracket 2 Turn the gearmotor arm 90 Turn it anticlockwise to change the opening from left to...

Page 12: ...structions Boom installation Install the boom attachment cover on the anchoring plate with one screw only Leave the screw slightly loose to make it easier to fit the boom later First install the LED s...

Page 13: ...earance m 2 5 2 5 3 5 3 75 4 00 Boom A A B Boom with warning lights 001G0460 A B Boom with warning lights and skirt 001G0460 B Boom with warning lights and swing rest 001G02808 B Simple boom means the...

Page 14: ...boom 1 Release the gearmotor 2 Loosen the clamping nut on the rod 3 Manually turn the spring to increase or reduce the traction The boom should stabilise at 45 4 Fasten the locknut Position the boom v...

Page 15: ...with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89 when it is in the open position Correct the boom s horizontal posi...

Page 16: ...time and without notice Translation of the original instructions Correct the boom s vertical position Release the gearmotor Open the inspection hatch 1 Turn the mechanical stop until you reach the des...

Page 17: ...transformer Make sure that the moving mechanical parts are suitably far away from the wiring Power supply Make sure the mains power supply is disconnected during all installation procedures Before wor...

Page 18: ...rol devices 1 STOP button NC contact This stops the boom and excludes automatic closing Use a control device to resume movement If the contact is not used it must be deactivated during programming 2 C...

Page 19: ...and closes 10 11 E1 E6 Rx Tx 1 2 3 3P 4 5 7 CY CX 1 3 Safety devices Connect the safety devices to the CX and or CY inputs During programming configure the type of action that must be performed by th...

Page 20: ...nction F60 Sleep Mode DIR DELTA S photocells Standard connection Multiple photocell pairs can be connected Connection with safety test Multiple photocell pairs can be connected See function F5 Safety...

Page 21: ...be connected DXR DLX photocells Connection with safety test Multiple photocell pairs can be connected See function F5 Safety devices test RX TX 10 11 OUT 10 11 SY 10 11 E1 E6 Rx Tx 1 2 3 3P 4 5 7 CY...

Page 22: ...t manoeuvre is always to open the gate Wait for the manoeuvre to be completed Press the ESC button or STOP button immediately in the event of any faults malfunctions strange noises or vibrations or un...

Page 23: ...Open warning light Barrier status warning Device connected to the 10 5 output F10 Open warning light 0 Warning light on default The light stays on when the boom is moving or open 1 Warning light flash...

Page 24: ...ring opening and closing F22 Operating time 5 to 120 seconds default 20 seconds Courtesy time Set the lighting device operation time F25 Courtesy time 60 to 180 seconds Default 180 seconds Opening and...

Page 25: ...ry roll or USB key F51 Read data 0 Deactivated Default 1 Activated Transferring MASTER SLAVE parameters Enable the sharing of parameters programmed on the Master barrier with the Slave barrier This on...

Page 26: ...mmand opens the Master barrier Choose the function to be assigned to the user Press ENTER to confirm You will be asked to enter your user code Send the code from the control device Repeat the procedur...

Page 27: ...neuvers FW version Display the firmware version number H1 FW version Import export data 1 Insert the MEMORY ROLL card into the corresponding connector on the control board 2 Press the Enter button to...

Page 28: ...RSE connector Connect up the electrics for the devices and accessories For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section The dev...

Page 29: ...ON The first barrier opens the vehicle passes the first barrier closes the second barrier opens the vehicle passes and the second barrier closes Electrical connections Connect the two electronic board...

Page 30: ...ction F49 Press ENTER to confirm Select 2 Select function F52 Select 1 Saving users All save user operations must be performed only on the control board set as the MASTER For user storage operations s...

Page 31: ...l FA01560 EN 02 2023 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions 3 STEP BY STEP command 2 7 on barrier A or B for emer...

Page 32: ...ion on choosing products and accessories please see our product catalogue If the barrier with an articulated joint is used check that the moving parts of the joint are in good condition Replace them i...

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