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14

            

ENGLISH

MALFUNCTIONS

REFERENCES

CHECKS

The unit neither opens nor shuts

1-2-3-4-6-8-20 1 - Chiudere sportello d’ispezione con la chiave e control-

lare la serratura dello sblocco

The unit opens but does not close

4-7-10

2 - Disable “steady movement” with dipswitch

The unit shuts but does not open

4-7-9

3 – Check power supply and fuses

No automatic closure

11-12-13

4 - N.C. safety contacts open (1-2 / 2-C1)

The unit does not work if the remote control 
is used

2-14-16

6 - Disable master-slave function

The unit inverts direction

7

7 – Check spring tension and balancing

The unit works only with remote control

22

8 – Disable obstacle detection with dipswitch

The photoelectric cell does not react

12-23-24

9 – Check if end stop opens

The signalling LED indicator flashes rapidly

4

10 – Check if end stop closes

The signalling LED indicator remains on

13

11 - Activate “automatic closure” dip switch

The unit does not end its run

7

12 – Check the correct direction of movement

The bar is not properly balanced

7-15

13 - (2-3 / 2-4 / 2-7) command button

14 -Check jumper on AF43S, turn on/off power

15 – Check the bar length ratio with mountable accesso-
ries

16 – Re-save radio code

20 - Raise the motor torque

22 - Enter or duplicate the same code in all the remote 
controls

23 - Activate the photoelectric cell with the dipswitch

24 - Connect the photoelectric cells in a series, not in 
parallel

6.1 Periodic maintenance

 

 

The unit does not require specifi c maintenance. Only as a precautionary measure and in case of intensive use, we re-

commend periodic checks (every 6 months) on the state of the electric wire connected to the motor, the spring-bar balance, the 
tightness of the nuts and the proper oiling of the sliding points between fi xed and mobile parts.

All checks must be recorded (in a dedicated record-book).

6 Maintenance

6.2 Problem solving

 

 

In its premises, CAME CANCELLI AUTOMATICI S.p.A. implements an Environmental Management System certifi ed in 

compliance with the UNI EN ISO 14001 standard to ensure environmental protection.

Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development 
of its operational and market strategies—simply by observing brief recommendations as regards disposal:

 

DISPOSAL OF PACKAGING – The packaging components (cardboard, plastic, etc.) are all classifi able as solid urban waste 

products and may be disposed of easily, keeping in mind recycling possibilities.

Prior to disposal, it is always advisable to check specifi c regulations in force in the place of installation.

PLEASE DISPOSE OF PROPERLY!

 

PRODUCT DISPOSAL – Our products are made up of various types of materials. Most of them (aluminium, plastics, iron, 

electrical wires, etc.) may be disposed of in normal garbage collection bins and can be recycled by disposing of in specifi c re-
cyclable material collection bins and disposal in authorized centres. Other components (electrical boards, remote control batteries, 
etc.), however, may contain polluting substances. They should therefore be removed and given to qualifi ed service companies for 
proper disposal.

Prior to disposal, it is always advisable to check specifi c regulations in force in the place of disposal.

PLEASE DISPOSE OF PROPERLY!

7 Demolition and disposal

Summary of Contents for G4041

Page 1: ...AUTOMATION FOR STREET BARRIERS GARD 4 SERIES G4041 G4041I INSTALLATION MANUAL ...

Page 2: ...o the GARD 4 automation system 002 RSE Board for combined battery operation control and or compass for ZG5 control board 001 G02801 Flashing dome lamp 001 G02802 Support for mounting the photoelectric cell DIR onto the cabinet not applicable to barriers with bar and rack and or mobile foot 001 G02803 Luminous cord for movement signalling 001 G02804 Luminous cord connecting cable 001 G02807 Fixed b...

Page 3: ...r semioval aluminium bar 5 Anti shearing protection cover 6 Sheet steel or stainless steel cabi net with galvanized and painted finish 7 Inspection hatch 8 Gearmotor 9 ABS container for electric board with transformer 1 G03750 Semioval aluminium bar painted white L 4 m 2 G03752 Oval aluminium bar painted white L 4 m 3 G02040 Ø40 yellow balancing spring 4 G04060 Ø50 green balancing spring 5 G06080 ...

Page 4: ...ions inside the case made for protection circuit continuity are allowed as long as they include additional insulation with respect to other internal drive parts Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage Installation must be carried out by expert qualified personnel and in full observance of regulations in force 5 Installation 5 1 ...

Page 5: ...le 20 30 m 230V 2F power supply FROR CEI 20 22 CEI EN 50267 2 1 3G x 1 5 mm2 3G x 2 5 mm2 3G x 4 mm2 230V motor power supply 3 x 1 mm2 3 x 1 5 mm2 3 x 2 5 mm2 24V 230V flashing lamp 2 x 0 5 mm2 2 x 1 mm2 2 x 1 5 mm2 Photoelectric cells TX 2 x 0 5 mm2 2 x 0 5 mm2 2 x 0 5 mm2 Photoelectric cells RX 4 x 0 5 mm2 4 x 0 5 mm2 4 x 0 5 mm2 24V power supply accessory 2 x 0 5 mm2 2 x 0 5 mm2 2 x 1 mm2 Contr...

Page 6: ...re a hole to house the fixing base and prepare sheath tubes from the branch pit for the connections 4 Remove the nuts and washers from the threaded screws position the cabinet on the base in correspondence with the 4 threaded screws and secure with the nuts and washers Note We recommend installing the cabinet with the inspection hatch facing the internal area 3 Fill the hole with concrete and imme...

Page 7: ... 2 The barrier is designed to be installed on the left of the gateway as seen from inside 3 Should installation on the right be required the direction of the bar s opening must be inverted Proceed in the following manner remove the anchor bolt for springs from the transmission arm release the gearmotor with the key turn the transmission arm around secure the gearmotor again secure the anchor bolt ...

Page 8: ... length of the bar cut the bar slot to the same length and insert it in the bar s conduit a procedure that should be carried out on both sides Insert the shock resistant profile and cut excess length Lastly secure the bar end plug with the screws provided 4 Position the middle plate between the fitting plate and the bar fitting cover and put in one UNI 5931 M8x20 screw without tightening it to fac...

Page 9: ...resistant profile and mobile barrier support Barebar shock resistantprofile luminouscordandmobilebarriersupport Bare bar rack and mobile barrier support Bare bar luminous cord rack and mobile barrier support Passage clearance lamp m 1 5 1 75 2 0 2 25 2 5 2 75 3 0 3 25 3 5 3 75 7 Tighten the anti shearing protection cover to the bar fitting with UNI6954 Ø3 9x19 screws 5 6 Bar balancing By Bare bar ...

Page 10: ...an anchor nut 4 Hook the tie rod to the anchoring bracket release the gearmotor and manually turn the spring to increase or decrease traction until the bar rests at 45 WARNING The release procedure may constitute a hazard for the user when for whatever reason the bar is fixed improperly to the housing during assembly or the bar is cracked or broken in an accident and so on the tension springs no l...

Page 11: ... loose when the bar is in the vertical position at rest the spring is tight when the bar is in the horizontal position tense 5 7 ZG5 or ZG6 Electric board installation 1 Loosen the three screws in the container cover located in the upper part of the unit 2 Insert the board in the container and fasten it with the screws provided carry out all the electrical connections see the dedicated technical d...

Page 12: ...s of steps to make sure of the bar s correct opening and closing positions and then if necessary proceed to the adjustment of the dampers Warning For greater safety and better unit performance the bar s opening and closing operations should be carried out with the inspection hatch closed 1 Execute the closing operation adjust the open bar s position by turning the free damper clockwise to increase...

Page 13: ...g and closing adjustment tighten the locking nuts under the dampers 5 Insert the inspection hatch and close it 4 After making adjustments and settings from the control panel put the container lid in place and secure with screws 6 Insert the protection dome on the upper part of the unit and secure with the two UNI6955 Ø3 9x13 screws provided ...

Page 14: ...ry measure and in case of intensive use we re commend periodic checks every 6 months on the state of the electric wire connected to the motor the spring bar balance the tightness of the nuts and the proper oiling of the sliding points between fixed and mobile parts All checks must be recorded in a dedicated record book 6 Maintenance 6 2 Problem solving In its premises CAME CANCELLI AUTOMATICI S p ...

Page 15: ...le parts of the following Standards 98 37 CE 98 79 CE MACHINERY DIRECTIVE 98 336 CEE 92 31 CEE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 73 23 CEE 93 68 CE LOW VOLTAGE DIRECTIVE 89 106 CEE CONSTRUCTION PRODUCTS DIRECTIVE EN 13241 1 EN 12635 EN 61000 6 2 EN 12453 EN 12978 EN 61000 6 3 EN 12445 EN 60335 1 EN 60204 1 IMPORTANT WARNING Do not use the equipment specified here above before completing the ...

Page 16: ...Cod 119GT81 ver 0 2 06 06 CAME CANCELLI AUTOMATICI CAME UNITED KINGDOM LTD UNIT 3 ORCHARD BUSINESS PARK TOWN STREET SANDIACRE NOTTINGHAM NG10 5BP U K Tel 0044 115 9210430 Fax 0044 115 9210431 ...

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