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ENGLISH

4.1 Gearmotor

GARD 4 was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with safety regulations in 
force. Guaranteed 24 months if not tampered with.
The cabinet is made of 2.5 mm painted galvanized steel or 2 mm AISI 304 satin-finish stainless steel.  Inside the cabinet, the 
electromechanical gearmotor operates with a container for electric board and transformer. Built with a anti-shearing safety 
system, it includes a safety contact in the inspection hatch lock and in the emergency release lock.

There are two versions of the GARD 4 model:
G4041 -  painted galvanized steel automatic barrier with  a 24V DC gearmotor and container for board and transformer;
G4041I - satin-finish AISI 304 stainless steel automatic barrier with 24V DC gearmotor and container for board and transformer;

The GARD 4 automation system is supplied with the following accessories:
001 G03750 – L. 4m semioval aluminium bar, painted white, with slot cover and shock-resistant profi le;
001 G03752 – L. 4m oval aluminium bar, painted white, with slot cover;
001 G02040 – Ø 40 (yellow) balancing spring;
001 G04060 – Ø 50 (green) balancing spring;
001 G06080 – Ø 55 (red) balancing spring;
003 ZG5 – Plus electric board designed to accommodate radio board coupling;
003 ZG6 – Basic electric board designed to accommodate radio board coupling;

The following accessories are optional to the GARD 4 automation system:
002 RSE – Board for combined battery operation control and/or compass for ZG5 control board;
001 G02801 – Flashing dome lamp;
001 G02802 - Support for mounting the photoelectric cell (DIR) onto the cabinet (not applicable to barriers with bar and rack 
and/or mobile foot);
001 G02803 - Luminous cord for movement signalling;
001 G02804 - Luminous cord connecting cable;
001 G02807 - Fixed barrier support;
001 G02808 – Mobile barrier support;
001 G02809 – Red reflector strips (package of 20);
001 G0465 – Painted aluminium rack in 2m modules;

Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system 
easy to set up and upkeep.

4 Description

2.1 Destination  

1 Legenda simboli

 

This symbol indicates sections to be read with particular care.

 

This symbol indicates sections concernig safety

  

This symbol indicates notes to communicate to users.

The following standard were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.

2 Destination and limits of use

The GARD 4 automatic barrier was designed for use in private or public carparks, in residential areas or in highly traffi cked 
areas.

 

The use of this product for purposes other than as described above and installation executed in a manner other than as 

instructed in this technical manual are prohibited.

3 Standard followed

“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

2.2 Limits of use

Passage width of up to 3.75 meters with a 4 second aperture time.

Summary of Contents for G4041

Page 1: ...AUTOMATION FOR STREET BARRIERS GARD 4 SERIES G4041 G4041I INSTALLATION MANUAL ...

Page 2: ...o the GARD 4 automation system 002 RSE Board for combined battery operation control and or compass for ZG5 control board 001 G02801 Flashing dome lamp 001 G02802 Support for mounting the photoelectric cell DIR onto the cabinet not applicable to barriers with bar and rack and or mobile foot 001 G02803 Luminous cord for movement signalling 001 G02804 Luminous cord connecting cable 001 G02807 Fixed b...

Page 3: ...r semioval aluminium bar 5 Anti shearing protection cover 6 Sheet steel or stainless steel cabi net with galvanized and painted finish 7 Inspection hatch 8 Gearmotor 9 ABS container for electric board with transformer 1 G03750 Semioval aluminium bar painted white L 4 m 2 G03752 Oval aluminium bar painted white L 4 m 3 G02040 Ø40 yellow balancing spring 4 G04060 Ø50 green balancing spring 5 G06080 ...

Page 4: ...ions inside the case made for protection circuit continuity are allowed as long as they include additional insulation with respect to other internal drive parts Install suitable tubes and ducts for electric cable passage to guarantee protection against mechanical damage Installation must be carried out by expert qualified personnel and in full observance of regulations in force 5 Installation 5 1 ...

Page 5: ...le 20 30 m 230V 2F power supply FROR CEI 20 22 CEI EN 50267 2 1 3G x 1 5 mm2 3G x 2 5 mm2 3G x 4 mm2 230V motor power supply 3 x 1 mm2 3 x 1 5 mm2 3 x 2 5 mm2 24V 230V flashing lamp 2 x 0 5 mm2 2 x 1 mm2 2 x 1 5 mm2 Photoelectric cells TX 2 x 0 5 mm2 2 x 0 5 mm2 2 x 0 5 mm2 Photoelectric cells RX 4 x 0 5 mm2 4 x 0 5 mm2 4 x 0 5 mm2 24V power supply accessory 2 x 0 5 mm2 2 x 0 5 mm2 2 x 1 mm2 Contr...

Page 6: ...re a hole to house the fixing base and prepare sheath tubes from the branch pit for the connections 4 Remove the nuts and washers from the threaded screws position the cabinet on the base in correspondence with the 4 threaded screws and secure with the nuts and washers Note We recommend installing the cabinet with the inspection hatch facing the internal area 3 Fill the hole with concrete and imme...

Page 7: ... 2 The barrier is designed to be installed on the left of the gateway as seen from inside 3 Should installation on the right be required the direction of the bar s opening must be inverted Proceed in the following manner remove the anchor bolt for springs from the transmission arm release the gearmotor with the key turn the transmission arm around secure the gearmotor again secure the anchor bolt ...

Page 8: ... length of the bar cut the bar slot to the same length and insert it in the bar s conduit a procedure that should be carried out on both sides Insert the shock resistant profile and cut excess length Lastly secure the bar end plug with the screws provided 4 Position the middle plate between the fitting plate and the bar fitting cover and put in one UNI 5931 M8x20 screw without tightening it to fac...

Page 9: ...resistant profile and mobile barrier support Barebar shock resistantprofile luminouscordandmobilebarriersupport Bare bar rack and mobile barrier support Bare bar luminous cord rack and mobile barrier support Passage clearance lamp m 1 5 1 75 2 0 2 25 2 5 2 75 3 0 3 25 3 5 3 75 7 Tighten the anti shearing protection cover to the bar fitting with UNI6954 Ø3 9x19 screws 5 6 Bar balancing By Bare bar ...

Page 10: ...an anchor nut 4 Hook the tie rod to the anchoring bracket release the gearmotor and manually turn the spring to increase or decrease traction until the bar rests at 45 WARNING The release procedure may constitute a hazard for the user when for whatever reason the bar is fixed improperly to the housing during assembly or the bar is cracked or broken in an accident and so on the tension springs no l...

Page 11: ... loose when the bar is in the vertical position at rest the spring is tight when the bar is in the horizontal position tense 5 7 ZG5 or ZG6 Electric board installation 1 Loosen the three screws in the container cover located in the upper part of the unit 2 Insert the board in the container and fasten it with the screws provided carry out all the electrical connections see the dedicated technical d...

Page 12: ...s of steps to make sure of the bar s correct opening and closing positions and then if necessary proceed to the adjustment of the dampers Warning For greater safety and better unit performance the bar s opening and closing operations should be carried out with the inspection hatch closed 1 Execute the closing operation adjust the open bar s position by turning the free damper clockwise to increase...

Page 13: ...g and closing adjustment tighten the locking nuts under the dampers 5 Insert the inspection hatch and close it 4 After making adjustments and settings from the control panel put the container lid in place and secure with screws 6 Insert the protection dome on the upper part of the unit and secure with the two UNI6955 Ø3 9x13 screws provided ...

Page 14: ...ry measure and in case of intensive use we re commend periodic checks every 6 months on the state of the electric wire connected to the motor the spring bar balance the tightness of the nuts and the proper oiling of the sliding points between fixed and mobile parts All checks must be recorded in a dedicated record book 6 Maintenance 6 2 Problem solving In its premises CAME CANCELLI AUTOMATICI S p ...

Page 15: ...le parts of the following Standards 98 37 CE 98 79 CE MACHINERY DIRECTIVE 98 336 CEE 92 31 CEE ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 73 23 CEE 93 68 CE LOW VOLTAGE DIRECTIVE 89 106 CEE CONSTRUCTION PRODUCTS DIRECTIVE EN 13241 1 EN 12635 EN 61000 6 2 EN 12453 EN 12978 EN 61000 6 3 EN 12445 EN 60335 1 EN 60204 1 IMPORTANT WARNING Do not use the equipment specified here above before completing the ...

Page 16: ...Cod 119GT81 ver 0 2 06 06 CAME CANCELLI AUTOMATICI CAME UNITED KINGDOM LTD UNIT 3 ORCHARD BUSINESS PARK TOWN STREET SANDIACRE NOTTINGHAM NG10 5BP U K Tel 0044 115 9210430 Fax 0044 115 9210431 ...

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