CAME GGT40AGS, Installation Manual

Page 1: ...Automatic road barriers GGT40AGS GGT40RGS GGT40RX4 GGT40AX4 GGT40AX6 GGT40ACS INSTALLATION MANUAL FA01383 EN EN English ...

Page 2: ...s the result of an accident or installation error In these cases the tensioned springs no longer guarantee that the boom is balanced The boom may suddenly rotate when being released Manual release may cause the operator to move in an uncontrolled manner due to a mechanical fault or an imbalance With the gearmotor released the operator does not work ...

Page 3: ...ith the installation rules It should completely cut off the power supply according to category III surcharge conditions Demarcate the entire site properly to prevent unauthorised personnel from entering especially minors In case of manual handling have one person for every 20 kg that needs hoisting for non manual handling use proper hoisting equipment in safe conditions When the operator is being ...

Page 4: ...guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these materials aluminium plastic iron and...

Page 5: ...encoder custom RAL painted galvanised steel cabinet accessories available Balance spring included Intended use The ideal solution for access roads with heavy transit flows Any installation and or use other than that specified in this manual is forbidden Usage limitations MODELS GGT40AGS GGT40RGS GGT40RX4 GGT40AX4 GGT40AX6 GGT40ACS Max net clearance width m 4 4 4 4 4 4 Technical data MODELS GGT40AG...

Page 6: ...cover 6 DIR DXR photocell holes 7 Lock for release 8 Cabinet 9 Inspection hatch 10 Inspection hatch lock 11 Control panel 12 Safety microswitch with cover open 13 Mechanical stop for the boom adjustment 14 Lever arm 15 Gear motor with encoder 16 Auxiliary 17 Line fuse 18 Power supply terminal board 19 Anchoring plate 20 Anchoring bracket 21 Boom profile end cap 22 Spring anchoring pin 23 001G06080...

Page 7: ...minal board associated with the RSE_2 connector for CRP connection IO 485 card or Modbus RTU interface 13 Terminal board for connecting the electric lock 14 Terminal board for connecting the safety microswitch with cover open and gearmotor released NC contact 15 RSE_2 connector for RSE card 16 Terminal board for connecting the warning LED strip 17 Terminal board for connecting control and safety d...

Page 8: ...llation in an indoor environment use cables with properties at least equivalent to those of type H05VV F designation to 60227 IEC 53 If the cable lengths differ from those specified in the table define the cable cross sections according to the actual power draw of the connected devices and in line with regulation CEI EN 60204 1 For multiple sequential loads along the same line recalculate the valu...

Page 9: ...fastened in place Preliminary operations If the flooring does not allow the device to be fastened in a solid and stable way lay a cement slab Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit The number of tubes depends on the type of system and the accessories that are going to be fitted 265 220 200 145 40 400 500 340 Laying the a...

Page 10: ...notice Translation of the original instructions Fill the hole with soil around the concrete block Remove the nuts from the screws Thread the electrical cables into the tubes so that they protrude by about 1500 mm Preparing the barrier With the inspection hatch open the operator does not work Fastening the barrier ...

Page 11: ...d without notice Translation of the original instructions Changing the boom opening direction Boom installation Insert the reinforcement inside the boom Fix the flange and the intermediate plate to the boom First install the LED strip where applicable ONLY THEN fix the flange and the intermediate plate ...

Page 12: ... slot cover profiles to the same size as the boom slot minus 10 millimetres 2 Insert the slot cover profiles into the grooves on both sides of the boom 3 Insert the anti impact rubber profile into the groove 4 Cut off the excess part of the profile 5 Use the screws to fasten the boom end cap 6 Fit the anti shearing protective cover onto the boom attachment cover and fasten it using the screws supp...

Page 13: ...rest 2 2 3 Boom with LED strip single skirt and swing rest 2 2 3 3 Boom with LED strip full height skirt and swing rest 2 3 3 Simple boom means the boom complete with slot cover cap and rubber profile The boom must be stabilised at 60 during the balancing procedure If the passage is wider than 3 m you must use a support for the boom fixed or mobile With a boom over 3 5 metres LED strip and single ...

Page 14: ...original instructions Assembling the balance spring 1 Release the gearmotor 2 Position the boom vertically 3 Lock the gearmotor 4 5 6 Assemble the anchoring pin and fix it on the lever arm 7 Tighten the eyelet tie rod to the lower part of the spring 8 Screw the spring to the anchoring pin 9 Hook the eyelet rod onto the anchoring bracket 8 ...

Page 15: ...tions Balancing the boom 1 Release the gearmotor 2 Manually turn the spring to increase or reduce the traction The boom should stabilise at 45 3 Fasten the locknut Position the boom vertically 4 Lock the gearmotor Check the proper working state of the spring When the boom is vertical the spring is not taut When the boom is horizontal the spring is taut 4 ...

Page 16: ...s with mechanical limit switches Check that the boom is parallel to the road surface when it is in the closed position and at about 89 when it is in the open position Correct the boom s horizontal position Release the gearmotor Open the inspection hatch 1 Turn the mechanical stop until you reach the desired boom position 2 Fasten the mechanical stop with a locknut Lock the gearmotor _ 2 1 1 ...

Page 17: ... time and without notice Translation of the original instructions Correct the boom s vertical position Release the gearmotor Open the inspection hatch 1 Turn the mechanical stop until you reach the desired boom position 2 Fasten the mechanical stop with a locknut Lock the gearmotor _ 1 89 1 1 2 ...

Page 18: ...e wiring Power supply Make sure the mains power supply is disconnected during all installation procedures Before working on the control panel disconnect the mains power supply and remove the batteries if any Connecting to the electrical network F Line fuse L Phase N Neutral Earth 230 V AC 50 60 Hz F Power supply output for accessories The output normally delivers 24 V AC The output delivers 24 V D...

Page 19: ...en wired and after having set the address on each device the function of each accessory can be configured on the control panel This method allows you to configure the set up immediately without having to do so later and intervene directly on the accessories and system wiring The CXN BUS can support control devices photocells safety devices beacons and gateways at the same time Cabling 1 Chain conn...

Page 20: ... 2 Control device NO contact OPEN ONLY function When the HOLD TO RUN function is active the control device must be connected during OPENING 3 Control device NO contact PARTIAL OPENING function The contact must only be used for operators working in paired mode 4 Control device NO contact CLOSE ONLY function When the HOLD TO RUN function is active the control device must be connected during CLOSING ...

Page 21: ...d If the red LEDs are flashing quickly the inspection hatch is open the gearmotor is released or the boom has dropped away 10 11 E1 TS 1 2 3 3P 4 5 7 2 CX CY CZ R G 1 3 Safety devices Connect the safety devices to the CX CY and or CZ inputs NC contacts During programming configure the type of action that must be performed by the device connected to the input If contacts CX CY and CZ are not used t...

Page 22: ... pairs can be connected See function F5 Safety devices test 10 11 E1 TS 1 2 3 3P 4 5 7 2 CX CY CZ 10 2 TX C NC TX 2 RX TX 10 11 E1 TS 1 2 3 3P 4 5 7 2 CX CY CZ 10 2 TX C NC TX 2 RX TX DXR DLX photocells Standard connection Multiple photocell pairs can be connected DXR DLX photocells Connection with safety test Multiple photocell pairs can be connected See function F5 Safety devices test 10 11 E1 T...

Page 23: ...lled and qualified staff may perform this operation Check the warning and safety devices are working properly Make sure that there are no obstacles in the way Power up and proceed with the operations indicated below A3 Travel calibration A1 Boom length F54 Opening direction A2 Motor test F1 Total stop After powering up the system the first manoeuvre is always to open the gate Wait for the manoeuvr...

Page 24: ...losure at the travel end during opening C7 Reopen while closing sensitive edges C9 Immediate closure at the travel end during opening with obstacle standby during closure C10 Immediate closure during opening with obstacle standby during closure NO contact C11 Immediate closure during opening with obstacle standby during closure NC contact C13 Reopening during closure with immediate stop once the o...

Page 25: ... safety devices detect an obstacle The function activates with closed boom open boom or after a complete stop F9 Obstacle with motor stopped OFF Default ON Open warning light Barrier status warning Device connected to the 10 5 output F10 Open warning light 0 Warning light on default The light stays on when the boom is moving or open 1 Warning light flashing The warning light flashes every half a s...

Page 26: ...top during a power outage or if there is an error F19 Automatic closure OFF Default From 1 to 180 seconds Pre flashing time Set the time for which the beacon is activated before each manoeuvre F21 Pre flashing time OFF Default 1 to 10 seconds Courtesy time Set the lighting device operation time F25 Courtesy time 60 to 180 seconds Default 180 seconds Opening speed Set the opening speed percentage o...

Page 27: ...tions from the memory device memory roll or USB key The function is displayed only when a USB stick is inserted into the USB port or when a memory roll card is inserted into the control board F51 Read data OFF Default ON Transferring MASTER SLAVE parameters Enable the sharing of parameters programmed on the Master barrier with the Slave barrier This only appears if the F49 function is set to Paire...

Page 28: ...nt while opening or closing the FCA CM1 or FCC CM2 contact closes and remains closed 3 Custom The FCA CM1 contact is closed with the boom in the open travel end position and during the opening manoeuvre The FCC CM2 contact is closed with the boom in the closed travel end position and during the closing manoeuvre Opening counter With the function active you can send a series of opening commands cor...

Page 29: ...e user Remove one of the registered users U2 Remove user OFF Default ON Use the arrows to choose the number associated with the user you want to remove No 1 250 Alternatively the control device associated with the user you want to remove can be activated Press ENTER to confirm Remove all Remove all registered users U3 Remove all OFF Default ON Radio decoding Choose the type of radio coding for the...

Page 30: ...Manoeuvre counter View the number of manoeuvres performed by the operator 1 1000 manoeuvres A5 Manoeuvre counter tot total manoeuvres PAr partial manoeuvres FW version Display the firmware version number H1 FW version Enable password Set a 3 digit password The password will be requested to anyone who wants to access the main menu Remove the password that protects access to the main menu H3 ON OFF ...

Page 31: ...le standby during closure NO contact C13 Reopen while closing with immediate stop once the obstruction has been removed even if the gate is not in motion C23 Open command C24 Close command Import export data 1 Insert the MEMORY ROLL card into the corresponding connector on the control board 2 Press the Enter button to access programming 3 Use the arrows to choose the desired function The functions...

Page 32: ...Page 32 Manual FA01383 EN 04 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS ...

Page 33: ...cessories must be connected to the control board which will be set as the MASTER RSE A B GND S1 GND A B GND UTP CAT 5 max 1000 m RSE A B GND S1 GND A B GND Programming All programming operations described below must be performed only on the control board set as the MASTER Configure the RSE_1 port in Paired Enable the sharing of parameters programmed on the Master barrier with the Slave barrier Aft...

Page 34: ...nector Connect up the electrics for the devices and accessories For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section The control and safety devices must be connected on both electronic boards RSE A B GND S1 GND A B GND UTP CAT 5 max 1000 m RSE A B GND S1 GND A B GND Programming On one of the two barriers configure the RSE_1 funct...

Page 35: ...021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions 2 ONLY OPEN command 2 3 on barrier B 3 OPEN CLOSE command 2 7 on barrier A or B for emergency opening ...

Page 36: ...tion on choosing products and accessories please see our product catalogue If the barrier with an articulated joint is used check that the moving parts of the joint are in good condition Replace them if necessary Every 250 000 cycles and in any case every 6 months of operation you must perform the maintenance work indicated below Perform a general and complete check of the tightness of the nuts an...

Page 37: ...E1 Calibration error E3 Encoder failure error E4 Service test failure error E7 Operating time error E8 Open release hatch error E9 Obstacle detected during closing E10 Obstacle detected during opening E11 The maximum number of obstacles detected consecutively has been exceeded E14 Serial communication error E15 Incompatible transmitter error E16 Open SLAVE motor hatch error ...

Page 38: ...Page 38 Manual FA01383 EN 04 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 39: ...Page 39 Manual FA01383 EN 04 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 40: ...CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 ...