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ENGLISH

Make sure you respect the distances and cable diameters as shown in “cable types and minimal thicknesses” table. 
The overall power of the motors must not exceed 480W.

4 Description

2.1 - INTENDED USE

1 Legend of symbols

 

This symbol indicates sections to be read with particular care.

 

This symbol indicates sections concerning safety

 

This symbol indicates notes to communicate to users.

         

2 Intended use and  application

The ZL90 control panel is designed to control the FROGJ and A1824 swing gate operators
 

The use of this product for purposes other than as described above and installation executed in a manner other than as 
instructed in this technical manual are prohibited.

3 Reference Standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”

2.2 - APPLICATION

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental management 
it is ISO 14001 certified. Came designs and manufactures entirely in Italy.
This product complies with the following standards: see Conformity declaration.

FUSES

protection fuse type

Motor/s 6.3 A-F

Electronic board (power supply line) 1.6 A-F

Accessories 1.6 A-F

Control devices 1 A-F

TECHNICAL FEATURES

Power supply 230V - 50/60Hz

max. rated power 480 W

Power draw when idling 90 mA

Max power of 24V accessories 37 W

Insulation rating II

Material ABS

Protection rating IP54

operating temperature -20 / +55°C

This product is engineered and manufactured by CAME cancelli 
automatici s.p.a. and complies with current safety regulations.

The control panel works on 230V a.c. of power, through the 
terminals L-N, 50/60Hz frequency.

Both command and control devices and accessories are 24V 
powered. Warning! Accessories must not exceed 37 W overall.

The control unit is fi tted with an amperometric device which 
constantly regulates the motor’s drive coeffi cient.
When the gate runs into an obstacle, the amperometric sensor 
immediately detects an overcharge in the drive and redirects the 
gate’s direction of movement, and:

- opens it if it is closing

(1)

;

- closes it if it is opening.

(1) 

Warning!: in this case, after 3 consecutive obstacle detections, the gate 

will stop open excluding the automatic closing function; for movement 
to start again press the command button or use the remote control.

All connections are protected by quick fuses, see table.

The card provides and controls the following functions:

- automatic closing after an open-command;
- pre-fl ashing by the motion indicator;
- obstacle detection when gate is still in any position;
- continual monitoring of photocell operation.

The following command modes are possible:

- open/close;
- open/close and maintained action;
- partially open;
- complete stop.

After detecting an obstacle and depending on the type of 
connection used, the photocells may cause:

- reopening of the gate when it is closing;
- partial stop or obstacle stand-by.

Apposite trimmers regulate:

- the automatic closing run time;
- the second gate leaf’s motion time difference;
- the amperometric device’s detection sensitivity, in separately 
in terms of normal opening and closing and braking;
- the operation and deceleration speed separately.

Further implemented options:

- connecting up an electric lock (alternatively to the “Open 
Gate” indicator light) and possibly adding the “Ram Blow” 
function.

Summary of Contents for ZL90

Page 1: ...R Q W U R O V O L Q H Z 24 SERIES INSTALLATION MANUAL ZL90 CONTROL PANEL FOR 24V OPERATORS English EN 8 1...

Page 2: ...nsulation rating II Material ABS Protection rating IP54 operating temperature 20 55 C This product is engineered and manufactured by CAME cancelli automatici s p a and complies with current safety reg...

Page 3: ...M1 motor fuse 2 M2 motor fuse 3 Line fuse 4 Accessories fuse 5 Control unit fuse 6 Buttons for calibrating the stroke 7 Buttons for memorising the radio 8 code Control and signalling LED unit 9 Funct...

Page 4: ...ted with extra insulation as compared to the other conductive parts inside Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical...

Page 5: ...the connected devices and according to the CEI EN 60204 1 standards For connections that require several sequential loads the sizes given on the table must be re evaluated based on actual power draw a...

Page 6: ...NGLISH Power supply 230V a c 50 60 Hz Terminals for powering the following accessories 24V a c normally alternated power 24V a c continuous power when the emergency batteri es are in operation Overall...

Page 7: ...will start to blink c when the led stays on after about 5 seconds the procedure is complete d set to the dip switches back to OFF or to the previous position which depends on the functions selection...

Page 8: ...ct causes reversal until total opening is obtained partial stop N C socket input for safety devices such as photocells sensitive edges and other EN 12978 compliant devices Halts moving gate leaves and...

Page 9: ...P switch 8 to ON to activate test operation IMPORTANT when running the safety test function the N C contacts if unused should be excluded on the relative DIP switches see chapter 7 selecting functions...

Page 10: ...ter a total safety stop or during a power outage 2 ON Open stop close stop function with button 2 7 and remote control with built in radiofrequency card 2 OFF Open close inversion function with button...

Page 11: ...between the photocells that are set to the PARTIAL STOP or OBSTACLE STAND BY function Led CY Led PROG Led ALIM Led STOP Led CX TH 9 Signal LED Trimmer ACT Adjusts the waiting time when gate is open On...

Page 12: ...s to be half way open block the gearmotors again 10 1 PRELIMINARY ASSESSMENT OF THE DIRECTION OF MOVEMENT DURING OPENING Otherwise 1 if the gate leaves close invert the M N phases on either of the gea...

Page 13: ...ATIC CALIBRATION OF THE GEARMOTORS The gate leaf of the second gearmotor perform a closing run and an opening run With gate leaves fully ope the PROG LED stays on for some seconds to show the proper a...

Page 14: ...p a to notify users ENGLISH 11 Activating the remote control AF card Lock the radiofrequency card into the electronic card AFTER CUTTING OFF THE POWER SUPPLY or after disconnecting the batteries N B...

Page 15: ...AT01 AT02 AT04 CAME CAME CAME TWIN TWIN2 TWIN4 Pag 15 15 Manual code 319U16 319U16 ver 1 0 1 0 11 2011 CAME cancelli automatici s p a The data and information reported in this installation manual are...

Page 16: ...ronic card pressed The LED ashes 2 Press the transmitter button you wish to memorise The LED will stay on to show memorisation has been successful LED flashing LED on 11 4 MEMORISATION CH1 Channel for...

Page 17: ...rms that specialise in their proper disposal MANUFACTURER S DECLARATION OF CONFORMITY Pursuant to annex II A of the Directive 2006 95 CE CAME Cancelli Automatici S p A via Martiri della Libert 15 310...

Page 18: ...tion Solutions Pvt Ltd Automation Solutions Pvt Ltd A 10 Green Park 110016 New Delhi New Delhi 91 11 64640255 256 91 2678 3510 CAME Americas Automation Llc CAME Americas Automation Llc U S A 11345 NW...

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