Camec ELITE 2 Caravan Mover, User Manual

Page 1: ...ELITE 2 Caravan Mover ...

Page 2: ...LITE 2 EM303 Ref ELITE 2 EM303 0715Rev A TABLE OF CONTENTS User Manual Model CAMEC ELITE 2 EM303 Part No 043321 For Professional Installation Only Not suitable for rear shackle type suspensions Updated Jan 2017 ...

Page 3: ...60 9 2 Chassis U plate 10 1 Instruction manual 11 2 Convoluted cable trunking 12 2 Positive red motor cable 5m 13 2 Negative black motor cable 5m 14 1 Positive red battery cable 1 8m including fuse holder 80A fuse 15 1 Negative black battery cable 1 6m 16 8 Bolt M10x50 17 12 Nylon nut M10 18 24 Washer 10mmØ 19 20 Screw M4x15 20 10 Cable trunking P clips 19 2mm 21 10 Cable P clips 10 4mm 22 4 Batte...

Page 4: ...4 CAMEC ELITE 2 EM303 Ref ELITE 2 EM303 0715Rev A Package Contents ...

Page 5: ...this manual very carefully and be aware of all the safety instructions The owner of the caravan will always be responsible for correct use Keep this manual inside your caravan for future reference INTENDED USE The Camec Elite 2 EM303 caravan manoeuvring system is suitable for single axle and double axle caravans Suitableonly for L profiled and U profiled chassis with a chassis thickness betweenmin...

Page 6: ...e same size and design fitting to new or nearly new tyres is the best option Make sure that the tyre pressures are correct to the manufacturer s recommendation Make sure the chassis is in good condition without any damage and is free from rust dirt etc Stop work immediately if you are in doubt about the assembly or any procedures and consult one of our engineers please refer to contact information...

Page 7: ...it should be fitted in front of the caravan road wheels but if fitting in this position is not possible becauseof obstacles or a too high hitch ball weight it is permissible to fit it to the rear of the wheels by rotating the whole assembly Fig 4 by 180 degrees Fit the Chassis Clamp Plates 36 to the chassis using bolts 37 nuts 38 washers 39 and spring washers 40 then loosely fit the two aluminium ...

Page 8: ... 3 accordingly to ensure the roller will have the maximum possible contact with the tread of the tyre Ensure that the position of each motor unit does not obstruct shock absorbers if fitted and that the gear cover Fig 7 is not too close to the surface of the tyre shock absorber The minimum clearance when the drive units swivelled in is 10mm Fully tighten the four bolts Fig 4B on the main cross bar...

Page 9: ...n with two screws M5x40 35 Note if the provided screws are not of suitable length or type for the desired location material please substitute these as appropriate Drill a 25mm hole through the floor of the caravan approximately 150mm centrallyin front of the control unit 32 terminals Caution Take extra care to avoid any chassis members gas pipes and electrical wires Route and connect the motor cab...

Page 10: ... quality connection on each cable is essential Find a suitable place for the battery power isolation switch 29 which includes an external holder with hinged cover Important The switch must be mounted onto the exterior body of the caravan and be easily accessible from the outside of the caravan in case of any emergency The switch must be mounted close to the location of the battery in order to keep...

Page 11: ...stems Follow the procedure INSTALLATION MECHANICAL COMPONENTS twice one time for the manoeuvring set mounted in front of the twin axle and one time for the manoeuvring set mounted behind the twin axle Follow the procedure INSTALLATION ELECTRICAL ELECTRONIC COMPONENTS twice one time for the manoeuvring set mounted in front of the twin axle and one time for the manoeuvring set mounted behind the twi...

Page 12: ...ol handset for about 3 seconds The handset buzzer will give a short beep to confirm that the synchronisation is complete After successful synchronisation the green LED on the control unit Fig 9B and on the remote control handset Fig 10H will illuminate continuously Repeat this procedure with the second electronic control unit Turn the remote handset Off and then On again so both control units will...

Page 13: ...13 CAMEC ELITE 2 EM303 Ref ELITE 2 EM303 0715Rev A Diagram for 4 x 4 montering ...

Page 14: ...en 2 motors are used and 2500kg laden weight caravan including load when 4 motors twin axle are used Always make sure that the rollers are fully disengaged from the tyres when the manoeuvring system is not in use This is better for the tyres and for the system Always make sure that the rollers are fully disengaged before towing moving the caravan by vehicle or manpower This can damage the tyres ma...

Page 15: ...g system has two motor units 1 2 In general they are mounted in front of the axle of the caravan Both units are identical but cannot be switched A Aluminium drive roller B 12V motor C Connection terminals and D Base unit E Drive unit F Gear cover G Spindle In order to engage the rollers fit the end socket of the engagement tool 6 on the spindle G Fig 11 on the right or left drive unit and turn the...

Page 16: ... direction G Caravan right reverse left wheel rotates in reverse direction H Green LED Reflects status of the remote control and caravan manoeuvring system I Red overload LED Amp overload protection is activated Wait about 60 seconds and try again J Blue 9V battery LED The internal 9V battery of handset is near empty and needs to be replaced K Blue battery voltage LED Caravan battery voltage too l...

Page 17: ...buzzer Remote control handset is on and system is activate and ready to use Green LED Fig 15H is blinking no buzzer No communication between handset and control unit This could be because of too much distance between remote control handset and control unit or the battery isolation switch for the manoeuvring system is not turned on or that there is a distortion signal disturbing the communication A...

Page 18: ... I If the handset is far away from the control unit beyond the connection distance this LED will go out Blue LED Fig 17C Error message LED concerning caravan battery Blue LED is blinking 2 times blinking break 2 times blinking break etc Battery voltage too low 10V Battery needs to be recharged Blue LED is blinking 4 times blinking break 4 times blinking break etc Battery voltage too high over char...

Page 19: ... about 3 seconds The handset buzzer will give a short beep to confirm that the synchronisation is complete After successful synchronisation the green LED on the control unit Fig 17B and on the remote control handset Fig 18H will illuminate continuously The single twin axle function switch Fig 17S T The Camec Elite 2 EM303 caravan manoeuvring system is suitable for both single axle and twin axle ca...

Page 20: ...ttons may be pressed at the same time to turn the caravan around on its own axis without moving forward or backward When you drive straight forwards or reverse press button 21B or 21C it is also possible to adjust the direction by additionally pressing button 21D or 21E when driving forwards or button 21F or 21G when driving reverse Because of the soft start technology the caravan will slowly spee...

Page 21: ...e released when the system is still in the soft start stage slowly speed up the caravan will stop immediately When the hitch is right above the tow ball of the vehicle lower the hitch to the ball and engage in the normal way using the jockey wheel Release the rollers from the caravan s tyres You cannot tow the caravan with the drive units are engaged Before you start driving always make sure that ...

Page 22: ...unit If there is no good communication between the control unit and remote control handset the manoeuvring system will not function and the green LED on remote control handset will blink In general all error messages will reset automatically after one minute If this is not the case reset the electronics of the manoeuvring system by switching off the manoeuvring system via the isolation switch and ...

Page 23: ...st 15 seconds and then turn them on again Roller will not turn spindle rotates freely The motor or gear is broken please contact your Camec Elite 2 EM303 supplier Rollers slip on wheels Check distance of rollers to tyres You can move the rollers closer to the tyre In certain circumstances one of the caravan s wheels may be moving on a surface with less traction than the other in which case you can...

Page 24: ...Contact Information AustraliaNew Zealand 47 63 Remington DriveAirport Business Centre Dandenong South 317544 Montgomerie Road Mangere Phone 1300 4 CAMEC 22632 Phone 0011 64 9 257 2419 www camec com ...