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TROUBLESHOOTING GUIDE

MAINTENANCE /

 

REP

AIR

TROUBLESHOOTING

OPERA

TION

ASSEMBL

Y /

 INST

ALLA

TION

SAFETY /

 

SPECIFICA

TIONS

 GETTING 

ST

AR

TED

14

SYMPTOM

POSSIBLE CAUSE(S)

CORRECTIVE ACTION

Low discharge pressure

1.  Air demand exceeds pump capacity

1.  Reduce air demand or use a compressor with more 

capacity.

2.  Air leaks (fittings, tubing on 

compressor, or plumbing outside of 
system).

2.  Listen for escaping air. Apply soap solution to 

all fittings and connections. Bubbles will appear 
at points of leakage. Tighten or replace leaking 
fittings or connections. Use pipe thread sealant.

3.  Restricted air intake

3.  Clean or replace the air filter element.

4.  Blown gaskets

4.  Replace any gaskets proven faulty on inspection.

5.  Leaking or damaged valves

5.  Remove head and inspect for valve breakage, 

misaligned valves, damaged valve seats, etc. Replace 
defective parts and reassemble.

 

Install a new head gasket 

 each time the head is removed.

Excessive noise (knocking)

1.  Loose motor pulley or flywheel.

 1.  Tighten pulley / flywheel clamp bolts and set-

screws.

2.  Loose fasteners on pump or motor.

2.  Tighten fasteners.

3.  Lack of oil in crankcase

3.  Check for proper oil level; if low, check for possible 

damage to bearings. Dirty oil can cause excessive 
wear.

4.  Worn connecting rod

4.  Replace connecting rod. Maintain oil level and 

change oil more frequently.

5.  Worn piston pin bores

5.  Remove piston assemblies from the compressor and 

inspect for excess wear. Replace excessively worn 
piston pin or pistons, as required. Maintain oil level 
and change oil more frequently.

6.  Piston hitting the valve plate

6.  Remove the compressor head and valve plate 

and inspect for carbon deposits or other foreign 
matter on top of piston. Replace head and valve 
plate using new gasket. See Lubrication section for 
recommended oil.

7.  Noisy check valve in compressor 

system

7.  Replace check valve.

 

Do not disassemble check valve 

 with air pressure in tank.

Large quantity of oil in the 
discharge air

NOTE: 

In an oil lubricated 

compressor there will always 
be a small amount of oil in the 
air stream.

1.  Worn piston rings

1.  Replace with new rings. Maintain oil level and 

change oil more frequently.

2.  Compressor air intake restricted

2.  Clean or replace filter. Check for other restrictions 

in the intake system.

3.  Excessive oil in compressor

3.  Drain down to full level.

4.  Wrong oil viscosity

4.  Use Mobil 1

®

 10W-30 or full synthetic.

Water in discharge air/tank

Normal operation. The amount of water 
increases with humid weather

1.  Drain tank more often. At least daily.
2.  Add a filter to reduce the amount of water in the 

air line.

Summary of Contents for CE5003

Page 1: ...Electric Air Compressor Operating Instructions and Parts Manual Models CE5003 and XC802100 IN574100 10 18 2018 Campbell Hausfeld A Marmon Berkshire Hathaway Company EN...

Page 2: ...ions for future reference REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping REGISTER YOUR PRODUCT ONLINE NOW www campbellhausfeld com...

Page 3: ...Options Single viscosity SAE 30 ISO100 nondetergent compressor oil Part number ST125303AV 0 5 qt or ST126701AV 4 qt 10W30 synthetic oil such as Mobil 1 or CE0032 1 qt Oil Capacity Approximately 47 4 o...

Page 4: ...e to equipment IMPORTANT or NOTE Information that requires special attention Safety Symbols The following Safety Symbols appear throughout this manual to alert you to important safety hazards and prec...

Page 5: ...make up a high pressure pumping system the following safety precautions must be observed at all times Read all manuals included with this product carefully Be thoroughly familiar with the controls and...

Page 6: ...weaken the tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks Drain liquid from tank daily Tanks rust from moisture build up which weakens the tank Make s...

Page 7: ...olts 22 Amps Max Pressure 175 PSI 175 PSI Oil Capacity 47 4 ounces 47 4 ounces Tank Outlet Size 3 4 NPT 3 4 NPT Weight 410 lbs 410 lbs DIMENSIONS CE5003 XC802100 Length 26 4 inches 26 4 inches Width 2...

Page 8: ...ON SAFETY SPECIFICATIONS GETTING STARTED 6 GETTING TO KNOW YOUR UNIT Figure 1 Unit Identification Pressure Switch ASME Safety Valve Discharge Tube Check Valve Belt Guard Tank Drain Valve Tank Pressure...

Page 9: ...Vent for crankcase Oil Fill Port Port used to refill the oil in the pump after oil changes or when oil is low Pump Cast Iron 2 Stage air compressor pump that generates compressed air Motor Power sourc...

Page 10: ...k and service piping Failure to properly install the tank can lead to cracks at the welded joints and possible bursting 1 Unbolt the unit from the shipping skid Use a ratchet with a 9 16 in socket Rem...

Page 11: ...h 20 3 4 inch 3 4 inch 3 4 inch 1 inch 40 3 4 inch 1 inch 1 inch 1 inch 60 3 4 inch 1 inch 1 inch 1 inch 100 1 inch 1 inch 1 inch 1 1 4 inch Chart 1 Installing A Shut Off Valve A shut off valve should...

Page 12: ...tage cycles and phase as the motor Refer to motor name plate for electrical ratings and specifications The line wire is the proper size and that no other equipment is operated from the same line The c...

Page 13: ...pressure switch body Look for the Line markings on pressure switch Install Line wires and tighten terminal screws 5 Tighten strain relief nut Place a flathead screwdriver not included into raised notc...

Page 14: ...life and damage valves Recommended Oil 2 Options Single viscosity SAE 30 ISO100 nondetergent compressor oil Part number ST125303AV 0 5 qt or ST126701AV 4 qt 10W30 synthetic oil such as Mobil 1 or CE00...

Page 15: ...nk or drain valve may be damaged Drain tank of moisture daily using the drain valve in the bottom of the tank Drain liquid from tank daily In the AUTO position the compressor pumps air into the tank W...

Page 16: ...gs Dirty oil can cause excessive wear 4 Worn connecting rod 4 Replace connecting rod Maintain oil level and change oil more frequently 5 Worn piston pin bores 5 Remove piston assemblies from the compr...

Page 17: ...rical connection 4 Check all electrical connections 5 Pressure switch shut off pressure set too high 5 Replace pressure switch 6 Malfunctioning check valve 6 Replace check valve Do not disassemble che...

Page 18: ...ure 16 on page 13 The tank should be carefully inspected at a minimum of once a year Look for cracks forming near the welds If a crack is detected remove pressure from tank immediately and replace Com...

Page 19: ...lt Guard When removing belt guard front to inspect or replace belts inspect plastic retaining clips and replace if damaged or if clip can be removed without a tool Removing Retaining Clips 1 Using cre...

Page 20: ...se provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR CE5003 AND XC802100 MAINTENANCE REPAIR TROUBLESHOOTI...

Page 21: ...1 4 Pressure Switch CW220000AV 1 UNIT SERVICE PARTS Ref No Description Part Number Qty Drain Valve SR060513SV 1 Motor Pulley PU019400AV 1 Vee Belt BT013101AV 1 Check Valve Exhaust Tube Kit XC001900SV...

Page 22: ...roper drainage or corrosive environments e The following components are considered normal wear items and are not covered after the first year of ownership Electric motor check valve pressure switch re...

Page 23: ...Compresseur d air lectrique Instructions d Utilisation et Manual de Pi ces Mod les CE5003 et XC802100 IN574100 10 18 2018 Campbell Hausfeld A Marmon Berkshire Hathaway Company FR...

Page 24: ...consultation ult rieure RAPPEL Conservez votre preuve d achat dat e aux ns de garantie Attachez le ce manuel ou classez le pour le garder en s curit ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT www...

Page 25: ...presseur non d tergente SAE 30 ISO100 viscosit unique Num ro de pi ce ST125303AV 0 47 L ou ST126701AV 3 79 L Huile synth tique 10W30 telle que Mobil 1 ou CE0032 0 95 L Capacit D Huile Environ 1 4 L D...

Page 26: ...boles de s curit suivants apparaissent dans l ensemble de ce manuel pour vous aviser des dangers et pr cautions importants de s curit Proposition 65 de Californie Ce produit peut vous exposer des prod...

Page 27: ...es pr cautions de s curit suivantes doivent tre prises en consid ration tout moment Lire attentivement tous manuels compris avec ce produit Bien se familiariser avec les commandes et l utilisation cor...

Page 28: ...Le soudage le per age ou autre modifications peuvent affaiblir le r servoir et peut r sulter en dommage de rupture ou d explosion Toujours remplacer un r servoir us fendu ou endommag Purger le liquide...

Page 29: ...4 Nombre d tages 2 2 Pouss e d air 621 kPa 447 4 L min 447 4 L min Tension 230 Volts 22 A 230 Volts 22 A Pression maximum 1207 kPa 1207 kPa Capacit d huile 1 40 L 1 40 L Taille de l orifice de sortie...

Page 30: ...L APPAREIL Fr6 APPRENEZ CONNA TRE VOTRE UNIT Figure 1 Identification de l unit Manostat Soupape de s ret ASME Tuyau de d charge Clapet Carter de courroie Robinet de Purge de R servoir Manom tre de r s...

Page 31: ...Manom tre du r servoir Indique la pression d air l int rieur du r servoir Filtre air Emp che les grosses particules dans l air de s introduire dans le compresseur Valve d insufflation d air vent du ca...

Page 32: ...vec de l air ext rieur propre et sec Cet air devrait tre canalis d une source externe Montage du r servoir Le r sevoir devrait tre boulonn dans un plancher en b ton plat et gal ou sur une fondation en...

Page 33: ...cte de n importe quel tube tuyau ou tuyau flexible peut r sulter en clatement et en blessures La dimension minimale de tuyau recommand e est de 19 1 mm 3 4 po Il est cependant pr f rable d opter pour...

Page 34: ...e est correcte et qu il n y a pas d autre quipement qui fonctionne sur la m me ligne Le tableau indique la taille minimum de fil pour les installations de compresseurs Utilisez un fusible fusion lente...

Page 35: ...dans le corps du pressostat Rep rez les bornes du pressostat qui portent la mention Line ligne Ins rez les fils conducteurs et serrez les vis des bornes 5 Serrez l crou du r ducteur de tension Ins rez...

Page 36: ...L utilisation d un autre type d huile pourrait raccourcir la dur e de la pompe et endommager les soupapes Recommended Oil 2 Options Huile de compresseur non d tergente SAE 30 ISO100 viscosit unique Nu...

Page 37: ...pompe 6 R glez le pressostat OFF et fermez le robinet de vidange inf rieur Le compresseur est pr t tre utilis 7 Changez l huile apr s les cinquante 50 premi res heures d utilisation Effectuez un chan...

Page 38: ...culasse chaque fois que la culasse est enlev e Bruit excessif cognement 1 La poulie ou le volant du moteur sont l ches 1 Resserrez tous les boulons et les vis de calage de la poulie et du volant du m...

Page 39: ...hements lectriques 5 La pression maximale pr r gl e est trop lev e 5 Remplacez le pressostat 6 Le clapet de non retour ne fonctionne pas bien 6 Remplacez le clapet de non retour Ne pas d monter le cla...

Page 40: ...doit tre inspect soigneusement au moins une fois par ann e V rifier pour des fissures pr s des soudures S il y a une fissure dissiper la pression du r servoir et le remplacer imm diatement Graissage d...

Page 41: ...er ou remplacer les courroies inspectez les clips de r tention en plastique et remplacez les s ils sont endommag s ou s il peut tre retir sans l aide d un outil Retirer les clips de r tention 1 En uti...

Page 42: ...suivantes Num ro de mod le Num ro de s rie s il y en a un Description et num ro de pi ce comme indiqu sur la liste des pi ces ILLUSTRATION DES PI CES DE REMPLACEMENT POUR LE CE5003 ET LE XC802100 ENT...

Page 43: ...I CES POUR L ENTRETIEN DE L APPAREIL Ref No Description Num ro de pi ce Qt Robinet de drainage SR060513SV 1 Poulie du moteur PU019400AV 1 Courroie en V BT013101AV 1 Clapet de non retour trousse de tub...

Page 44: ...ctrique du clapet de non retour du pressostat du r gulateur du manom tre des tuyaux des tubes des conduites des raccords des vis des crous de la quincaillerie des courroies des poulies du volant du fi...

Page 45: ...Compresor de aire el ctrico Manual de Instrucciones y Lista de Piezas IN574100 10 18 2018 Campbell Hausfeld A Marmon Berkshire Hathaway Company Modelos CE5003 y XC802100 SP...

Page 46: ...SIGA TODAS LAS INSTRUCCIONES GUARDE ESTAS INSTRUCCIONES NO LAS DESECHE Modelo _________________________ No de Serie _____________________ Fecha de Compra __________________ Por favor lea y guarde est...

Page 47: ...gente para compresor de una sola viscosidad SAE 30 ISO100 N mero de parte ST125303AV 0 47 L o ST126701AV 3 79 L Aceite sint tico 10W30 como el Mobil 1 o CE0032 0 95 L Capacidad de aceite Aproximadamen...

Page 48: ...al S mbolos de Seguridad Los siguientes s mbolos de seguridad aparecen a lo largo de este manual para advertirle de importantes peligros y precauciones de seguridad Proposici n 65 de California Este p...

Page 49: ...das de seguridad Lea con cuidado todos los manuales inclu dos con este producto Familiar cese con los controles y el uso adecuado del equipo Siga todos los c digos de seguridad laboral y electricidad...

Page 50: ...tanque se debilitar y podr a romperse o explotar Siempre reemplace los tanques desgastados rotos o da ados Drene el l quido del tanque diariamente Los tanques se oxidan debido a la acumulaci n de hume...

Page 51: ...mero de etapas 2 2 Suministro de aire a 6 2 bar 311 5 L min 311 5 L min Voltaje 230 voltios 22 Amps 230 voltios 22 Amps Presi n m xima 12 1 bar 12 1 bar Capacidad de aceite 1 40 L 1 40 L Tama o de sal...

Page 52: ...ONES PARA COMENZAR Sp6 CONOZCA SU UNIDAD Figura 1 Identificaci n de la unidad Presostato V lvula de seguridad ASME Tubo de descarga V lvula de chequeo Tapa de la correa V lvula de drenaje del tanque M...

Page 53: ...o de corrosi n Indicador de presi n del tanque Indica la cantidad de presi n de aire almacenada en el tanque Filtro de aire Mantiene las part culas grandes fuera del aire que fluye hacia el compresor...

Page 54: ...n ambiente c lido y h medo le debe suministrar aire limpio y seco del exterior al cabezal Utilice una tuber a para suministrarle el aire del exterior Para Instalar El Tanque El tanque se debe instalar...

Page 55: ...selecciona e instala una tuber a o manguera incorrecta stas podr an explotar y ocasionarle heridas El m nimo recomendado para el tama o de la tuber a es de 19 1 mm 3 4 pulg Siempre se recomienda una t...

Page 56: ...Los alambres sean del calibre adecuado y de que no hayan otros artefactos el ctricos conectados a la misma l nea Aqu le ofrecemos una tabla con los tama os adecuados para instalar el compresor Utilice...

Page 57: ...n el interruptor de presi n Instale los alambres de l nea y ajuste los tornillos terminales 5 Apriete la tuerca del aliviador de tensi n Coloque un destornillador de cabeza plana no incluidas en las m...

Page 58: ...ro del calibrador visual ver Figura 15 Si utiliza cualquier otro tipo de aceite podr a disminuir la duraci n del cabezal y da ar las v lvulas Aceite recomendado 2 opciones Aceite no detergente para co...

Page 59: ...ba 6 Mueva la palanca o perilla del interruptor de presi n a la posici n de APAGADO y gire la v lvula de desag e del tanque para cerrar el flujo de aire El compresor est listo para usarse 7 Cambie el...

Page 60: ...uosas y vuelva a armar Instale una nueva junta para el cabezal cada vez que ste sea quitado Ruido excesivo golpeteo 1 La polea del motor o el volante est n sueltos 1 Apriete los pernos de la abrazader...

Page 61: ...4 Suelte la conexi n el ctrica 4 Revise todas las conexiones el ctricas 5 El interruptor de presi n de apagado est ajustado en un nivel muy elevado 5 Reemplace el interruptor de presi n 6 La v lvula...

Page 62: ...ar Ver la figura 16 en la p gina Sp13 El tanque se debe inspeccionar cuidadosamente por lo menos una vez al a o Cerci rese de que no haya ranuras en las soldaduras De haberlas libere la presi n del ta...

Page 63: ...nda Al retirar el protector de banda delantero para inspeccionar o cambiar las bandas revise los clips de sujeci n y reempl celos si est n da ados o si el clip puede quitarse sin herramientas Retiro d...

Page 64: ...MENZAR Sp18 Para repuestos visite www campbellhausfeld com 24 horas al d a 365 d as al a o Por favor proporcione la siguiente informaci n N mero de modelo N mero de serie si lo tiene Descripci n de la...

Page 65: ...V 1 PIEZAS DE RECAMBIO DE LA UNIDAD Ref No Descripci n N mero de Parte Cant V LVULA DE DRENAJE SR060513SV 1 POLEA DEL MOTOR PU019400AV 1 CORREA EN V BT013101AV 1 KIT DE V LVULA DE RETENCI N TUBO DE ES...

Page 66: ...es se consideran art culos de uso normal y no son cubiertos despu s del primer a o de propiedad Motor el ctrico v lvula de control interruptor de presi n regulador indicadores de presi n mangueras tub...

Page 67: ...NOTES NOTAS...

Page 68: ...NOTES NOTAS...

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