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MAINTENANCE /

  

 

REP
AIR

TROUBLESHOOTING

OPERA

TION

ASSEMBL

Y /
 

 INST

ALLA

TION

SAFETY /

  

SPECIFICA

TIONS

 

GETTING ST

AR
TED

3

 

WARNING: Risk of electric shock. Use GFCI. Use indoors only. Disconnect all connections before 

 servicing.

9.  Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.

 

 

 

Compressor parts may be hot even if the unit is stopped.

10.  Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.
11.  If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for 

the cause. Vibration is generally a warning of trouble.

12.  To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

 

An ASME code safety relief valve with a setting no higher than the maximum allowable 

  working pressure (MAWP) MUST be installed in the tank for this compressor. The ASME safety 

valve must have sufficient flow and pressure ratings to protect the pressurized components from bursting.

 

See compressor specification decal for maximum operating pressure. Do not operate with 

  pressure switch or pilot valves set higher than the maximum operating pressure.

13.  Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other accumulations.

  NEVER use plastic (PVC, ABS, or CPVC) pipe for compressed air.

 

WARNING: Risk of bursting. If air tank develops a leak, replace the air tank immediately. Never 

  repair, weld, or modify the air tank or attachments. Never make adjustments to the factory set 

pressures. Never exceed manufacturer’s maximum allowable pressure rating of attachements.

 

  Drain liquid from tank daily.

14.  Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and 

inspect periodically for unsafe conditions such as rust formation and corrosion.

15.  Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining 

moisture or depressurizing the compressor system.

 

WARNING: Serious injury or death oculd occur from inhaling compressed air. Never inhale air  

  from the air compressor either directly or from a breathing device connected to the air 

compressor. The air stream may contain carbon monoxide, toxic vapors or sold particles.

Do not spray flammable materials in vicinity of open flame or near ignition sources including the compressor unit.

Spraying Precautions

 

WARNING: Risk of fire and explosion. When a combustible liquid is sprayed there can be danger 

  of fire or explosion, especially in a closed area. Keep the compressor/motor at least 6 meters (18 

feet) away from explosive vapors.

16.  DO NOT spray flammable materials in vicinity of open flame or near ignition sources including the 

compressor unit. Keep away from heat, sparks and flame.

17.  DO NOT smoke. Extinguish all flames and pilot lights and turn off stoves, heaters, electric motors, and 

other sources of ignition during use and until all vapors are gone.

18.  Prevent build-up of vapors by opening all windows and doors to achieve cross-ventilation. Use only 

with adequate ventilation.

19.  Do not breathe dust, vapors, or spray mist. Ensure fresh air entry during application and drying. If 

you experience eye watering, headache or dizziness, wear respiratory protection (NIOSH approved or 
equivalent) or leave the area.

20.  Follow OSHA and CSA safety regulations for personal protective equipment. Typical equipment may 

include safety glasses, respirator, and/or work gloves and is dependent upon the application type, 
amount of use and workspace.

Summary of Contents for DC010500

Page 1: ...1 3 GALLON SUITCASE AIR COMPRESSOR Operating Instructions and Parts Manual Model DC010500 IN643000 8 17 2017 Campbell Hausfeld A Marmon Berkshire Hathaway Company EN...

Page 2: ...g all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference REMINDER Keep your dated proof of purchase...

Page 3: ...azards The meaning of this safety alert symbol is as follows Attention Become Alert Your Safety may be at Risk The message that appears next to the warning which can be either written or pictorially p...

Page 4: ...stions please visit www campbellhausfeld com for customer assistance Since the air compressor and other components used material pump spray guns filters lubricators hoses etc make up a high pressure p...

Page 5: ...rom moisture build up which weakens the tank Make sure to drain tank regularly and inspect periodically for unsafe conditions such as rust formation and corrosion 15 Fast moving air will stir up dust...

Page 6: ...CATIONS DC010500 Motor HP 0 7 Tank Capacity 1 3 gallon Phase Single Number of Cylinders 2 Air Delivery 90 PSI 1 2 CFM Voltage 120 Amperes 5 Hertz Cycles 60 Maximum Pressure 125 PSI RPM 1700 Tank Outle...

Page 7: ...they will reduce the available amps If the amperage is not adequate the result will be blown fuses or tripped circuits Volts or Voltage A measurement of the force of an electrical current Cut in Cut...

Page 8: ...to reduce the risk of corrosion Drain liquid from tank daily Reduce tank pressure below 10 PSI then drain moisture from tank daily to avoid tank corrosion Drain moisture from tank by opening the drai...

Page 9: ...e desired outlet have the plug or the outlet replaced by a qualified electrician WARNING Risk of electric shock Improper use of grounding plug can result in a risk of electrical shock Plug must be plu...

Page 10: ...e connected to circuits rated to carry at least the voltage and amperages shown 4 NEVER have a receptacle replaced with one of a higher amperage before determining the change can be made according to...

Page 11: ...re Never connect green or green and yellow wire to a live terminal Overheating short circuiting and fire damage will result from inadequate wiring etc Thermal Overload Protector This compressor has an...

Page 12: ...rized service representative The compressor should be checked often for any visible problems and the following maintenance procedures should be performed each time the compressor is used ASME Safety V...

Page 13: ...requiring no lubrication End of Operation Storage 1 Turn Auto ON OFF switch to OFF position 2 Unplug power cord from wall outlet and wrap around handle to prevent damage when not in use 3 Wearing saf...

Page 14: ...cuts out repeatedly 1 Low voltage 1 Check with voltmeter 2 Clogged air filter 2 Clean filter see Maintenance section 3 Lack of proper ventilation room temperature too high 3 Move compressor to well ve...

Page 15: ...NOTES MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 13...

Page 16: ...erial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR DC010500 MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS G...

Page 17: ...V 1 13 CAP l 1 14 COVER l 1 15 PRESSURE SWITCH l 1 16 COUPLER 1 17 ASSEMBLY SUPPORT l 1 18 1 3 GALLON TANK 1 19 CHECK VALVE DC010504AV 1 20 SOLENOID VALVE DC010506AV 1 21 SAFETY VALVE V 215100AV 1 22...

Page 18: ...ial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR DC010501AV MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS G...

Page 19: ...G l 4 14 CROSSOVER TUBE l 2 15 ELBOW 2 16 BOLT s 2 17 VALVE BACKER s 2 18 EXHAUST VALVE s 2 19 VALVE PLATE s 2 20 INTAKE VALVE s 2 21 VALVE BACKER s 2 22 BOLT s 2 23 RIGHT FAN 1 24 SELF TAPPING SCREW...

Page 20: ...uding but not limited to rust due to improper drainage or corrosive environments e The following components are considered normal wear items and are not covered after the first year of ownership Elect...

Page 21: ...COMPRESSEUR D AIR PORTATIF DE 4 92 L 1 3 GALLON Instructions d Utilisation et Manual de Pi ces Mod le DC010500 IN643000 8 17 2017 Campbell Hausfeld A Marmon Berkshire Hathaway Company FR...

Page 22: ...ll Hausfeld 100 Production Drive Harrison Ohio 45030 Lire et conserver ces instructions Il faut les lire attentivement avant de commencer assembler installer faire fonctionner ou entretenir l appareil...

Page 23: ...s avertir des dangers potentiels de blessure corporelle La signification de ce symbole d alerte la s curit se d finit comme suit Attention Soyez vigilant Votre s curit pourrait tre compromise Le messa...

Page 24: ...en Si vous avez des questions veuillez visiter www campbellhausfeld com pour l assistance la client le Puisque le compresseur d air et les autres composants utilis s pompe mat riel pistolet de pulv ri...

Page 25: ...ressions permises par le fabricant des l ments fix s Drainer quotidiennement le liquide du r servoir 14 Les r servoirs rouillent par l accumulation d humidit ce qui affaiblit le r servoir Assurez vous...

Page 26: ...des gants de travail et d pend du type d application de la quantit utilis e et du lieu de travail CARACT RISTIQUES TECHNIQUES DC010500 Moteur HP 0 7 Capacit du r servoir 4 92 L tape Simple Nombre de...

Page 27: ...s ou tension Une mesure de la force d un courant lectrique Pression de mise en circuit arr t Psi sp cifique o un compresseur d marre et arr te pour remplir le r servoir d air R gulateur Le r gulateur...

Page 28: ...du r servoir R duire la pression du r servoir sous 10 PSI puis drainez l humidit quotidiennement du r servoir afin d en viter la corrosion Drainez l humidit du r servoir en ouvrant la vanne de draina...

Page 29: ...remplacer la fiche ou la prise AVERTISSEMENT Risque de d charge lectrique Une mauvaise utilisation de la fiche de mise la terre peut causer un risque de d charge lectrique La fiche doit tre branch e d...

Page 30: ...t la m me configuration que la fiche 3 Les r ceptacles doivent tre branch s sur des circuits jaug s pour supporter au moins les tensions et intensit s indiqu es 4 Ne JAMAIS remplacer un r ceptacle don...

Page 31: ...lage lectrique inad quat peut causer une surchauffe un court circuit et un incendie etc Dispositif de protection thermique Ce compresseur comporte une protection thermique automatique qui arr te le mo...

Page 32: ...tant autoris Le compresseur devrait tre v rifi fr quemment pour tous probl mes visibles et les proc dures d entretien suivantes devraient tre effectu es chaque fois que le compresseur est utilis Soupa...

Page 33: ...e couvercle Lubrification Il s agit d un compresseur de type sans huile n exigeant aucune lubrification Fin de l utilisation rangement 1 Placez l interrupteur marche arr t automatique OFF 2 D branchez...

Page 34: ...ion 1 Faible tension 1 V rifiez avec un voltm tre 2 Filtre air bouch 2 Nettoyez le filtre voir la section d entretien 3 Manque d une ventilation ad quate temp rature de la pi ce trop lev e 3 D placez...

Page 35: ...ENTRETIEN R PARATION D PANNAGE UTILISATION ASSEMBLAGE INSTALLATION S CURIT CARACT RISTIQUES D MARRAGE DE L APPAREIL NOTES Fr13...

Page 36: ...il y en a un Description et num ro de pi ce comme indiqu sur la liste des pi ces ILLUSTRATION DES PI CES DE REMPLACEMENT POUR LE DC010500 ENTRETIEN R PARATION D PANNAGE UTILISATION ASSEMBLAGE INSTALLA...

Page 37: ...RTURE 1 15 MANOSTAT 1 16 COUPLEUR 1 17 SUPPORT D ASSEMBLAGE 1 18 R SERVOIR D 1 3 GALLONS 1 19 CLAPET ANTI RETOUR DC010504AV 1 20 LECTROVANNE DC010506AV 1 21 SOUPAPE DE S CURIT V 215100AV 1 22 COUVERTU...

Page 38: ...y en a un Description et num ro de pi ce comme indiqu sur la liste des pi ces ENTRETIEN R PARATION D PANNAGE UTILISATION ASSEMBLAGE INSTALLATION S CURIT CARACT RISTIQUES D MARRAGE DE L APPAREIL Fr16...

Page 39: ...RACCORDEMENT l 2 15 COUDE 2 16 BOULON s 2 17 PI CE D APPUI DE LA SOUPAPE s 2 18 VANNE D CHAPPEMENT s 2 19 PLAQUE PORTE SOUPAPE s 2 20 SOUPAPE D ASPIRATION s 2 21 PI CE D APPUI DE LA SOUPAPE s 2 22 BOU...

Page 40: ...as couvertes apr s la premi re ann e d acquisition Le moteur lectrique le clapet anti retour le manostat le r gulateur les manom tres le tuyau la tuyauterie le conduit les raccords et les coupleurs le...

Page 41: ...COMPRESOR DE AIRE PORT TIL DE 4 92 L 1 3 GALONES Manual de Instrucciones y Lista de Piezas IN643000 8 17 2017 Campbell Hausfeld A Marmon Berkshire Hathaway Company Modelo DC010500 SP...

Page 42: ...favor lea y guarde estas instrucciones Lealas cuidadosamente antes de tratar de montar instalar operar o dar mantenimiento al producto aqui descrito Protejase usted mismo y a los demas observando toda...

Page 43: ...e sobre posibles riesgos de lesiones El significado de este s mbolo de alerta de seguridad es el siguiente Atenci n Est alerta Su seguridad puede estar en riesgo El mensaje que aparece al lado de la a...

Page 44: ...que el compresor de aire y otros componentes utilizados bomba de material pistolas rociadoras filtros lubricantes mangueras etc forman un sistema de bombeo de alta presi n las siguientes precauciones...

Page 45: ...accesorios Drene el l quido del tanque a diario 14 El xido en el tanque por la acumulaci n de humedad lo debilita Aseg rese de drenar el tanque regularmente e inspecci nelo peri dicamente en busca de...

Page 46: ...tor 0 7 Capacidad del tanque 4 92 L Fases Monof sico Cantidad de cilindros 2 Suministro de aire 6 2 bar 34 l min Voltaje 120 Amperios 5 Hertz Ciclos 60 Presi n m xima 8 6 bar RPM 1700 Tama o de salida...

Page 47: ...cual un compresor se inicia o se detiene mientras se recarga el tanque de aire Regulador El regulador controla la cantidad de presi n de aire en la salida del tubo Si gira la perilla del regulador en...

Page 48: ...para evitar la corrosi n del mismo Drene la humedad del tanque al abrir la v lvula de drenaje ubicada debajo del tanque ESPECIFICACIONES DEL MOTOR Y REQUERIMIENTOS EL CTRICOS Suministro de energ a y...

Page 49: ...icista calificado cambie el enchufe o el tomacorriente ADVERTENCIA Riesgo de descarga el ctrica El uso inapropiado de la clavija de conexi n a tierra puede causar un riesgo de descarga el ctrica El en...

Page 50: ...on la capacidad nominal de surtir al menos el voltaje y amperaje indicados 4 NUNCA reemplace un tomacorriente con uno de mayor amperaje antes de determinar que el cambio es factible de acuerdo con tod...

Page 51: ...ca conecte el cable verde o el verde y amarillo a una terminal viva El cableado inadecuado causar sobrecalentamiento cortocircuitos da os por incendio etc Protector de sobrecarga t rmica Este compreso...

Page 52: ...ieza El compresor debe revisarse con frecuencia para ver si hay alg n problema visible y deben realizarse los siguientes procedimientos de mantenimiento cada vez que se use el compresor V lvula de seg...

Page 53: ...nto 1 Coloque el interruptor de ENCENDIDO APAGADO autom tico en la posici n de apagado 2 Desconecte el cable de alimentaci n del tomacorriente de la pared y enrolle alrededor de la manilla para evitar...

Page 54: ...Revise con un volt metro 2 Filtro de aire obstruido 2 Limpie el filtro vea la secci n de Mantenimiento 3 Falta de ventilaci n adecuada la temperatura de la habitaci n es muy alta 3 Mueva el compresor...

Page 55: ...MANTENIMIENTO REPARACION IDENTIFICACION DE PROBLEMAS OPERACION MONTAJE INSTALACION SEGURIDAD ESPECIFICACIONES PARA COMENZAR Sp13 NOTAS...

Page 56: ...usfeld com 24 horas al d a 365 d as al a o Por favor proporcione la siguiente informaci n N mero de modelo N mero de serie si lo tiene Descripci n de la parte y n mero que le corresponde en la lista d...

Page 57: ...TAPA 1 14 CUBIERTA 1 15 INTERRUPTOR DE PRESI N 1 16 ACOPLADOR 1 17 SOPORTE DEL ARMADO 1 18 TANQUE DE 1 3 GALONES 1 19 V LVULA DE RETENCI N DC010504AV 1 20 V LVULA SOLENOIDE DC010506AV 1 21 V LVULA DE...

Page 58: ...sfeld com 24 horas al d a 365 d as al a o Por favor proporcione la siguiente informaci n N mero de modelo N mero de serie si lo tiene Descripci n de la parte y n mero que le corresponde en la lista de...

Page 59: ...l 4 14 TUBO DE FUSI N l 2 15 CODO 2 16 PERNO s 2 17 RESPALDO DE LA V LVULA s 2 18 V LVULA DE ESCAPE s 2 19 PLACA DE LA V LVULA s 2 20 V LVULA DE ENTRADA s 2 21 RESPALDO DE LA V LVULA s 2 22 PERNO s 2...

Page 60: ...esgaste normal y no est cubiertos despu s del primer a o de propiedad Motor el ctrico v lvula de retenci n interruptor de presi n regulador medidores de presi n manguera tuber a tubo ajustes y acoplad...

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