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Operating Instructions and Parts Manual

www.chpower.com

Limited Warranty

1.  DURATION: From the date of purchase by the original purchaser as follows: One Year.
2.  WHO GIVES THIS WARRANTY (WARRANTOR):  

Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400

3.  WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld 

compressor.

4.  WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld air compressor.
5.  WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial defects due to material and workmanship during 

the first year of ownership with the exceptions noted below. Parts only to remedy substantial defects due to material and workmanship 
during remaining term of coverage with exceptions noted below.

6.  WHAT IS NOT COVERED UNDER THIS WARRANTY: 

A.  Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE 

OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If the compressor is used for commercial, industrial or rental purposes, the 
warranty will apply for ninety (90) days from the date of purchase. Two-stage compressors are not limited to a ninety (90) day warranty 
when used in commercial or industrial applications. Some States do not allow limitations on how long an implied warranty lasts, so the 
above limitations may not apply to you

B.  ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, 

OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitations of incidental or 
consequential damages, so the above limitation or exclusion may not apply to you.

C.  Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions 

provided in the owner’s manual(s) supplied with compressor.

D.  Pre-delivery service, i.e. assembly, oil or lubricants, and adjustment.
E.  Items or service that is normally required to maintain the product, i.e. lubricants, filters and gaskets, etc.
F.  Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply with 

the warranty given by the engine manufacturer which is supplied with the product

G.  Additional items not covered under this warranty:

1. Excluded items pertaining to All Compressors
  a.  Any component damaged in shipment or any failure caused by installing or operating unit under conditions not in accordance  

  with installation and operation guidelines or damaged by contact with tools or surroundings.

  b. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.
  c.  Cosmetic defects that do not interfere with compressor functionality.
  d. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.
  e.  The following components are considered normal wear items and are not covered after the first year of ownership. Electric  

  motor, check valve, pressure switch, regulator, pressure gauges, hose, tubing, pipe, fittings and couplers, screws, nuts,  

 

  hardware items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil leaks, air leaks, oil consumption or usage,   
  piston rings.

  f.  Tank drain valves.
  g. Damage due to incorrect voltage or improper wiring.
  h. Other items not listed but considered general wear parts.
  i.  Pressure switches, air governors, load/unload devices, throttle control devices and safety valves modified from factory  

 

  settings.

  j.  Damage from inadequate filter maintenance.
  k.  Induction motors operated with electricity produced by a generator.
2. Excluded items specific to Lubricated Compressors:
  a.  Pump wear or valve damage caused by using oil not specified.
  b. Pump wear or damage caused by any oil contamination.
  c.  Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or    

  operation without oil.

H.  Labor, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary compressors are 

defined as not including a handle or wheels.

7.  RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, compressor or component which is 

defective, has malfunctioned and/or failed to conform within duration of the warranty period.

8.  RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A.  Provide dated proof of purchase and maintenance records.
B.  Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the purchaser.
C.  Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s). 
D.  Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labor reimbursement rate.
E.  Time required for any security checks, safety training, or similar for service personnel to gain access to facility.
F.  Location of unit must have adequate clearance for service personnel to perform repairs and easily accessible.

9.  WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and 

serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which 
vary from State to State or country to country.

Summary of Contents for HL540200

Page 1: ...ctions Do Not Discard Caution indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury Notice indicates important information that if not followed may ca...

Page 2: ...trols can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids or gases in the vicinity of the comp...

Page 3: ...amination This debris will damage the motor Electrical Installation All wiring and electrical connections should be performed by a qualified electrician Installation must be in accordance with local c...

Page 4: ...build to maximum pressure and shut off 5 With hose attached to outlet of compressor attach tire chuck or other tool to open end of hose 6 Adjust regulator to proper pressure for tool or tire Operate t...

Page 5: ...spect 3 If the filter element is dirty or clogged replace it 4 Reinstall filter and cover Important Locate unit as far from spraying area as hose will allow to prevent overspray from clogging filter E...

Page 6: ...sor shuts off 1 Loose connections fittings tubing etc 1 Check all connections with soap and water solution Tighten or remove and apply pipe dope or pipe tape to the threads then reassemble 2 Open tank...

Page 7: ...r 2 Clean or replace filter 3 Circuit overloaded 3 Check for proper fuse use time delay fuse Disconnect other electrical appliances from circuit or operate compressor on its own branch circuit 4 Exten...

Page 8: ...8 Operating Instructions and Parts Manual www chpower com 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Repair parts illustration for model HL540200...

Page 9: ...t n 2 10 Exhaust tube n 1 11 Drain valve HL030700AV 1 12 Tank assembly 1 13 Bolt M6 x 12 k 2 14 Washer M6 l 6 15 Bolt M6 x 16 l 4 16 Base 1 17 Foot l 4 18 Plug 1 19 Pressure regulator HL030800AV 1 20...

Page 10: ...Manual www chpower com Figure 8 Repair parts illustration for HL360000AV pump motor 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33...

Page 11: ...f Part No Description No Qty 36 Bearing 1 37 Rotor 1 38 Bearing 1 39 Stator with thermal protector 1 40 Rear end bell 1 41 Fan t 1 42 Snap ring t 1 43 Plain washer M5 k 4 44 Lock washer M5 k 4 45 Moto...

Page 12: ...lve failure caused by rain excessive humidity corrosive environments or other contaminants c Cosmetic defects that do not interfere with compressor functionality d Rusted tanks including but not limit...

Page 13: ...S CONSERVER CES INSTRUCTIONS Ne pas jeter Directives de S curit Ce manuel contient de l information tr s importante qui est fournie pour la S CURIT et pour VITER LES PROBL MES D QUIPEMENT Rechercher l...

Page 14: ...mmandes lectriques peuvent causer des arcs lectriques qui peuvent allumer un gaz ou une vapeur inflammable Ne jamais utiliser ou r parer le mod le pr s d un gaz ou d une vapeur inflammable Ne jamais e...

Page 15: ...es objets Ne pas situer la prise d air du compresseur pr s de la vapeur un jet pulv ris de peinture endroits de d capage au sable ou autre sources de contamination Le d bris endommagera le moteur Inst...

Page 16: ...sens antihoraire pour fermer le d bit d air 3 Tourner l interrupteur la position AUTO automatique 4 Le compresseur accumulera la pression jusqu ce qu il atteint la pression maximum et s arr tera 5 Av...

Page 17: ...5 Changer l huile apr s chaque 50 heures d usage ENTRETIEN DU FILTRE D AIR D ASPIRATION Retrait inspection et remplacement Figure 6 Il faut retirer l l ment du filtre d aspiration et le v rifier r gu...

Page 18: ...non retour avec de l air dans le r servoir purger le r servoir 4 Soupape de d charge d fectueuse sur le manostat 4 Remplacer la soupape de d charge 5 Condensateur s de moteur d fectueux 5 Remplacer l...

Page 19: ...iltre d air obstru 2 Nettoyer ou remplacer 3 Surcharge de circuit 3 V rifier le type de fusible utiliser un fusible retardement D brancher les autres appareils lectriques du circuit ou faire fonctionn...

Page 20: ...r Instructions d Utilisation et Manual de Pi ces 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figure 7 Illustration des pi ces de r paration pour mod le HL540...

Page 21: ...030700AV 1 12 Assemblage du r servoir 1 13 Boulon M6 x 12 k 2 14 Rondelle M6 l 6 15 Boulon M6 x 16 l 4 16 Base 1 17 Pied l 4 18 Bouchon 1 19 R gulateur de pression HL030800AV 1 20 Mamelon simple bicon...

Page 22: ...l de Pi ces 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figure 8 Illustration des pi ces de r...

Page 23: ...ription No Qty 36 Palier 1 37 Rotor 1 38 Palier 1 39 Stator avec protecteur de surcharge thermique 1 40 Ch ssis arri re du moteur 1 41 Ventilateur t 1 42 Bague d arr t t 1 43 Rondelle plate M5 k 4 44...

Page 24: ...me qui n ont pas d effet sur le fonctionnement du compresseur d Les r servoirs rouill s y compris mais sans s y limiter la rouille caus e par la vidange incorrecte ou par un environnement corrosif e L...

Page 25: ...GA TODAS LAS INSTRUCCIONES GUARDE ESTAS INSTRUCCIONES NO LAS DESECHE Medidas de Seguridad Este manual contiene informaci n que es muy importante que sepa y comprenda Esta informaci n se la suministram...

Page 26: ...pare el compresor cerca de gases o vapores inflamables Nunca almacene l quidos o gases inflamables cerca del compresor Las piezas del compresor podr an estar calientes inclusive cuando la unidad est a...

Page 27: ...el motor Instalaci n el ctrica Todas las conexiones el ctricas y el alambrano deber n ser llevados a cabo por un electricista profesional La instalaci n debe estar conforme con los c digos locales y...

Page 28: ...onamiento 1 Coloque el interruptor en OFF y conecte el cord n al tomacorrientes 2 Gire la perilla del regulador en sentido antihorario para cerrar el flujo de aire 3 Coloque el interruptor en Auto 4 E...

Page 29: ...ruido c mbielo 4 Vuelva a instalar el filtro y la cubierta ImportantE Para prevenir que el exceso de pulverizaci n atore el filtro coloque la unidad tan lejos del rea de pulverizaci n como le permita...

Page 30: ...tanque baja cuando el compresor se apaga 1 Conexiones flojas conexiones tuber as etc 1 Revise todas las conexiones con una soluci n de agua y jab n Apriete o retire y aplique sellador o cintas para r...

Page 31: ...e de que est usando el fusible adecuado use un fusible de acci n retardada Desconecte los otros artefactos el ctricos del circuito o conecte el compresor a otro circuito 4 Uso del cable de extensi n c...

Page 32: ...anual de Instrucciones y Lista de Piezas 32 Sp 1 2 3 29 28 27 25 26 4 24 23 5 7 8 9 11 12 13 10 14 15 14 17 9 8 16 22 5 21 19 20 18 6 Figura 7 Ilustraci n de las piezas de repuesto para modelo HL54020...

Page 33: ...n 1 11 V lvula de drenaje HL030700AV 1 12 Ensamble del tanque 1 13 Perno M6 x 12 k 2 14 Arandela M6 l 6 15 Perno M6 x 16 l 4 16 Base 1 17 Pata l 4 18 Tap n 1 19 Regulador de presi n HL030800AV 1 20 Ni...

Page 34: ...as 34 Sp 26 1 46 8 9 2 5 47 1 3 4 5 6 7 10 11 22 18 19 12 16 15 13 14 20 17 15 21 22 30 23 24 29 25 28 27 18 31 32 34 35 33 36 37 38 39 44 34 33 40 41 45 42 43 Figura 8 Ilustraci n de las piezas de re...

Page 35: ...on No Qty 36 Cojinete 1 37 Rotor 1 38 Cojinete 1 39 Estator con protector de sobrecarga t rmica 1 40 Marco en campana del extremo posterior del motor 1 41 Ventilador t 1 42 Anillo a presi n t 1 43 Ara...

Page 36: ...ten el funcionamiento del compresor d Tanques oxidados incluyendo pero no limitado al xido debido al drenaje inadecuado u agentes corrosivos en el ambiente e Las siguientes piezas se consideran art cu...

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