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12

Operating Instructions and Parts Manual

HVLP Paint Sprayers

www.chpower.com

HV2100, HV2105

No paint comes out when
trigger is pulled

Excessive overspray

Coating on surface of
work piece is not flat and
level after drying (orange
peel effect)

When spray gun is
connected to turbine and
turbine is on, air
continually flows through
air cap even if trigger is
not pulled

1. Cup not pressurizing due to

loose fittings

2. Cup not pressurizing due to

loose cup connection

3. Cup top gasket damaged
4. Blockage in “C” shaped tube

underneath cup top lid 

1. Too much distance from

spray gun to work piece

2. Too much spray material

coming out

3. Too much air power behind

pressure stream

4. Tip/needle assembly too large

Coating not strained/thinned
properly

N/A. This is normal and expected.
“Bleeder” type guns are set up
this way to help increase the life
of the turbine motor.

1. Check air feed tube/one way air valve and air feed

connector.

2. Make sure cup is screwed on or clamped on tightly.
3. Check for damage and replace if necessary.
4. Look under cup top lid. Locate “C” shaped tube. Remove

blockage from it.

1. Move spray gun closer to work piece.

2. Decrease the amount of spray material flowing through

spray gun.

3. Reduce air power (use optional air control/texturing

device).

4. Use a smaller tip/needle assembly instead of the current

one you are using.

Thin coating more.

Symptom

Possible Cause(s)

Corrective Action

Troubleshooting Chart

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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