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Operating Instructions and Parts Manual

HVLP Paint Sprayers

How Your HVLP
System Works

Your turbine system has three
components: the turbine unit, an air
hose and a spray gun. The turbine unit,
when connected to the correct
electrical power supply and powered
on, provides a continuous source of
clean, warm, dry, High Volume Low
Pressure air. The air hose connects the
turbine unit to the spray gun. Air flows
through the hose to the nozzle of the
specially designed spray gun.
Atomization of the coating is achieved
when the air mixes with the stream of
fluid passing through the tip/nozzle.
This low pressure atomization principle
achieves minimum misting (overspray)
to the spray environment.

The turbine blower has one air hose
outlet on the side of the unit and is
designed to run one spray gun. The 4-
stage model has the capability to run
two spray guns at the same time with
an optional “Y” connector. When
using only one spray gun, always be
sure that one outlet is capped.

How Your HVLP
Spray Gun Works

Turbine Spray Guns are bleeder type
spray guns. When the turbine is turned
on, air will constantly flow through the
air cap. This helps makes the
equipment more durable. Air also
flows through the air feed tube in
order to pressurize the cup, and deliver
fluid to the tip/nozzle. When the paint
flow screw is opened and the trigger
pulled back, fluid flows through the
tip/nozzle, mixing with the air flow
delivered from the air cap. The spray
gun projects a fine atomized mist on
your work piece.

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Pre-Operation

PREPARING TO USE YOUR HVLP
TURBINE SYSTEM

1.  Connect the air hose to the turbine.

Pull back the spring loaded quick
disconnect coupler and insert the
male connector on the air hose into
the turbine connector. Release the
ring. Your air hose will be locked
into place. To disconnect, pull back
on the connector to release the air
hose.

If you have just 
finished spraying,

the metal coupler at the turbine end
may be hot. 

2.  Plug the electric cord into a

correctly grounded electrical outlet.
Be sure the electric current is the
correct voltage. If you need to use
an extension cord, be sure it is at
least 12 gauge wire and has a
correctly grounded outlet. 

3.  Select a safe, well ventilated area

where you will spray your work
piece. Locate your turbine unit
away from the area where you will
be directly spraying. Do not cover
or enclose the turbine. It is
important to draw cool/ambient air
through the unit for optimum
performance. Avoid placing the

!

CAUTION

turbine in a warm environment or
in direct sunlight.

FAMILIARIZING YOURSELF WITH
YOUR SPRAY GUN

HVLP Spray Gun:

1.  Slide the lever to one side,

releasing the cup from the holding
pins on the cup. Reverse the
procedure to install the cup onto
the gun body. Make sure the cup is
secure. Be sure the cup is centered
on the gasket under the top of the
cup.

2.  Familiarize yourself with the

controls on the spray gun. There
are three main controls: rotating
air cap, material flow knob and air
cap locking ring. Click the rotating
air cap into each position:
horizontal, vertical and 45°. When
the air cap is in the 45° position the
pattern is round. This is useful for
spraying small, narrow pieces of
work. Paint flow will increase when
using the diagonal position. It is
usually necessary to reduce the
paint flow by adjusting the flow
knob. (See Figure 2)

3. Turn the material flow knob

counterclockwise to open or
release more fluid, clockwise to
reduce or close material flow.

HV2100, HV2105

Figure 2 - Material flow knob positions and spray patterns

1. Use this position when spraying across from side to side.
2. Use this position when spraying from top to bottom.
3. Use this position for spotting small objects, corners and sharp angles.

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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