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8

Operating Instructions and Parts Manual

HVLP Paint Sprayers

Operation 

(Cont.)

USING PRESSURE POTS WITH
TURBINE SYSTEMS (HV2105)

When using a remote cup or pressure
pot, it is necessary to introduce
compressed air in order to pressurize
the remote pot and move the fluid
from the pot to the tip/nozzle of the
spray gun. In general, 5 pounds of
pressure is sufficient for most average
viscosity fluids in order to deliver the
proper flow of fluid to the tip. Higher
pressure would only be necessary for a
heavier viscosity fluid.

A good test to determine the correct
fluid delivery is as follows:

1. Pressurize the pot. DO NOT turn on

the turbine.

2. Pull spray gun trigger until a stream

of fluid flows from the tip/nozzle.

3. Adjust the pressure until the fluid

drops off or bends at approximately
2-1/2 inches (6.35 cm). Pot pressure
should be correct at this point.

Always depressurize the remote pot
using the safety valve when the
equipment will be idle for a while. This
will prevent excess fluid from
remaining in the fluid hose, and
prevent a possible accident should the
trigger be pulled and paint streams
from the spray gun.

Always ensure that the remote cup is
tightly sealed, and all gaskets are in
good shape, to prevent air and fluid
leaks.

Be sure to flush and clean fluid hose at
the end of a work session.

For smaller jobs, insert a one gallon
can inside the 2.5 gallon pressure pot.
This will keep the inside of the pot
clean.

!

WARNING

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HV2100, HV2105

USING OPTIONAL ACCESSORIES
WITH SPRAY GUN

OPTION 1: In parts diagram on page
14, locate Item No. 13. Most turbine
spray guns are fitted with this blanking
cap. You can remove the cap and
install Item Nos. 14A and 14B. This
gives you the option to attach your air
hose onto this port instead of into the
handle. To install, unscrew blanking
cap. Screw in Item No. 14A and 14B. To
use this port, unscrew the male hose
coupler and screw onto Item No. 14A.
Take the small blanking cap (Item No.
14B) and screw it onto the threads at
the bottom of the handle. Reverse
these two fittings to use the air hose
coupled to the handle.

OPTION 2: This will allow you to
control the air flow and create
textured or splatter paint effects. To
install, remove blanking plug (Item No.
13) or Item Nos. 14A and 14B. Screw
Item No. 13A into the spray gun. After
installing the air control/texturing
device, turn the adjusting screw as far
as you can counter clockwise (open).
Always use in the full open position
unless it is necessary to reduce the flow
of air, or to create a textured or
splatter effect.

Additional
Instructions for Model
HV2105 

UNPACKING

Remove contents of shipping box and
lay out all of the pieces. You will find
the cart base, handle, 2.643 gallon
(10L) pressure pot (with regulator,
gauge, safety valve and connectors
attached), 3/8” black lined fluid hose,
bag of nuts and bolts for assembly, and
instructions.

NOTE:

Do not place pressure pot onto

the cart or insert handle into cart base
until the turbine unit is firmly bolted
and secured to the cart. Using the cart
without the turbine installed can result
in the cart tipping over.

ATTACHING TURBINE UNIT TO CART

1. Set the turbine unit on the cart

base plate  with the turbine air
hose quick disconnect coupler
facing out.

2. Line up the four holes on the

turbine base plate with the four
holes on the cart base plate.

3. Secure turbine unit to cart base

plate with the four hex bolts,
washers and hex nuts (supplied).
Insert bolt through the holes, place
washer over the bolt on the
underside, screw hex nut onto bolt
and tighten. Be sure that hex nut is
tight enough so as not to vibrate
loose.

4. Insert the chrome handle into the

frame tube. Be sure to push handle
all the way down so that the spring
loaded buttons lock into place,
securing the handle firmly.

5. Plug turbine unit into outlet on side

of the Cart.

4. Place the 2.643 gallon (10L)

pressure pot onto the pressure pot
deck. Align the fluid outlet toward
the front of the cart. This will
position air inlet toward the back
of the cart.

NOTE: 

Pressure pot support rings can

be adjusted for use with different size
pressure pots.

CONVERT SPRAY GUN FROM CUP
GUN TO PRODUCTION FLUID FEED

1. Remove cup assembly. 

a. Disconnect the upper section of

the air feed tube from the non-

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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