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9

HVLP Paint Sprayers

Operating Instructions and Parts Manual

Additional
Instructions for Model
HV2105 

(Cont.)

return valve, leaving the valve
attached to the lower section of
the tube. This will provide safe
storage while using the spray gun
without the cup in a production
mode.

b. With a wrench, loosen the center

bolt and remove the cup assembly.
Set aside.

c. Remove air feed connector and

upper section of air feed tube
with small wrench.

d. Install the blanking screw provided

(10/32”) to close the hole where
you removed the air feed
connector. Store the air feed
connector with tube attached in
the cup assembly for future use.

ATTACHING AIR HOSE AND FLUID
HOSE

1. Attach turbine air hose to handle

of spray gun with quick disconnect
coupler. 

2. Insert the male coupler on the

other end of the air hose into the
quick disconnect coupler on the
turbine unit. 3.

On spray

gun, put a strip of Teflon tape
around the threads on the fluid
connector.

4. Screw one end of the black fluid

hose onto fluid connector. Secure
and tighten. 

5.

Locate paint outlet on lid of the

2.643 gallon (10L) pressure pot
(marked on the pot). Put a strip of
Teflon tape around the threads of
the Fluid Connector.

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HV2100, HV2105

6. Take the other end of the black

fluid hose and attach it to the
paint outlet (marked on the pot).
Secure and tighten.

7. Locate the compressor under the

Pressure Pot Deck. Take the air
hose from the compressor and
connect the female quick
disconnect  to the male connector
(marked air inlet).

8. Your cart system is now set up for

production spraying.

PREPARING TO SPRAY

NOTE:

Never open the pressure pot

without turning off the air compressor
and releasing the air pressure in the
pot with the air pressure release valve.
(Open valve until all pressure is
released. Pressure gauge will read “0
psi” when there is no more pressure in
the pot).

1.  Prepare your paint or coating for

spraying. Adjust viscosity as
recommended. See page 6 for
viscosity guidelines.

2. Carefully loosen the four wing nuts

to remove the pot lid. Open the
pressure pot. (

NOTE:

You may have

to disconnect the air hose from the
compressor when opening the lid.
Be sure to reconnect air hose when
the lid is closed again). You can
either pour your coating into the
pot, or you can insert a smaller
container inside the pot, making
sure that the material pick-up tube
is inserted into the coating. Place
the lid back on top of the pressure
pot, making sure that it is properly
seated. Bring each wing nut back
into place and secure the lid firmly. 

3. Secure each wing nut into place

using a cross pattern, rotating an
even amount of pressure on each
one until each is tight and secure. 

4. Plug the power cord into a proper

grounded receptacle outlet. 

If you are using an 
extension cord, it is

imperative to use at least a 12 gauge
cord to avoid damage to electrical
components.

SETTING POT PRESSURE AND
PRIMING SPRAY GUN

5.  Turn on the mini-compressor unit.

Locate the on/off switch, which is
mounted on top of the silver box
on the compressor located at the
back of the cart. Move the switch
to the “ON” position. You should
hear the compressor activate.

6.  Look at the pressure gauge located

on top of the pressure pot lid. You
will notice the gauge begin to rise.
Attached to the pressure gauge is
the pressure regulator. The
pressure gauge will tell you how
much pressure is in the pressure
pot. Generally you will only need
about 5 psi for most light to
medium viscosity fluids. Increasing
pressure should only be necessary
for high viscosity fluids. 

7. If the pressure rises above the

desired maximum, you can release
pressure in the pot with the air
release valve and control the
maximum amount of pressure with
the pressure regulator.

8.  To decrease pressure, rotate the

knob on the pressure regulator
counterclockwise. To increase
pressure rotate the knob clockwise.
Stop when the desired pressure is
achieved.

9. Your compressor is set to shut off

when the desired pressure is
reached and back on when the
pressure drops down. This has been
preset at the factory and should
not be readjusted.

NOTICE

Summary of Contents for HV2100

Page 1: ...Parts Manual IN422300AV 11 02 BUILT TO LAST Thank you for purchasing a Campbell Hausfeld product If you have any technical questions about this product please call 1 800 626 4401 For Parts and Access...

Page 2: ...ATED HYDROCARBONS WITH THIS EQUIPMENT Consult the paint or solvent product label or Material Safety Data Sheets MSDS to help determine if it contains halogenated hydrocarbons Make sure the room is wel...

Page 3: ...modify the plug provided If the plug does not fit the outlet have the proper outlet installed by a qualified electrician 3 This product is for use on a nominal 120 volt circuit and has a grounding plu...

Page 4: ...e ring Your air hose will be locked into place To disconnect pull back on the connector to release the air hose If you have just finished spraying the metal coupler at the turbine end may be hot 2 Plu...

Page 5: ...to spray Atomizing pressure and fluid viscosity directly relate to the efficiency of the equipment operation and the quality of the results that you will achieve The available air volume and pressure...

Page 6: ...counterclockwise and moving the spray gun closer or further away from your work piece A little practice will enable you to master this technique PRACTICE Practice using your spray gun by following the...

Page 7: ...AYING TECHNIQUE Practice is the key element in achieving a proper spray technique Never try to rush the spray finishing process Learn the properties of the coating you will be spraying Build up layers...

Page 8: ...dle Reverse these two fittings to use the air hose coupled to the handle OPTION 2 This will allow you to control the air flow and create textured or splatter paint effects To install remove blanking p...

Page 9: ...e 6 for viscosity guidelines 2 Carefully loosen the four wing nuts to remove the pot lid Open the pressure pot NOTE You may have to disconnect the air hose from the compressor when opening the lid Be...

Page 10: ...ockwise 3 You will hear a hissing sound The pressure in the pot is now releasing You will also notice that pressure gauge will lower to 0 psi Once there is no more pressure in the pot it is safe to op...

Page 11: ...ashers and gaskets are replaced correctly e Oil the needle spring and put a spot of oil on the gland seal to prevent the needle from sticking To adjust the gland nut tighten until needle sticks and th...

Page 12: ...material coming out 3 Too much air power behind pressure stream 4 Tip needle assembly too large Coating not strained thinned properly N A This is normal and expected Bleeder type guns are set up this...

Page 13: ...25 25 Air Hose Part No HV0126 For Replacement Parts Call 1 800 626 4401 Please provide following information Model number Serial number if any Part descriptions and number as shown in parts list Addre...

Page 14: ...14 www chpower com Operating Instructions and Parts Manual HV2100 HV2105 Spray Gun with Quick Release Cup...

Page 15: ...00mm Needle stainless 1 50mm Needle stainless 2 00mm Needle stainless 2 50mm 16 Needle spring stainless HV104513AV 1 17 Adjuster insert HV104503AV 1 18 Material flow knob HV104502AV 1 19 Gun casting h...

Page 16: ...www chpower com Operating Instructions and Parts Manual HV2100 HV2105 16 Cart Assembly For Model HV2105 only...

Page 17: ...1 8 male NPT x 1 4 male hose barb 90o A 4503 1 15 Air hose clip stainless steel A 4033 2 16 1 4 Air hose per foot A 2116 3 17 1 4 x 1 4 Female swivel barb A 2119 1 18 Quick connect female with 1 4 ma...

Page 18: ...18 Operating Instructions and Parts Manual www chpower com HV2100 HV2105 Fluid Tank Assembly For Model HV2105 only...

Page 19: ...911 4 12 Wing nut A 4912 4 13 Pressure regulator A 4913 1 14 Pressure gauge A 4914 1 15 On off valve A 4915 1 16 3 Way block A 4916 1 17 1 4 x 1 4 Adapter A 4917 3 18 3 Way block A 4918 1 19 Adapter A...

Page 20: ...HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you C Any failure that results from a...

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