3
HL5401, HX5400 Series
www.chpower.com
assembly
HanDLe aSSeMbLy
(Figure 1)
1. Place ends of handle around tank
and into the mounting pipe. Align
holes in handle to holes in mounting
pipe.
2. Assemble four (4) screws (from parts
package) through holes in mounting
pipe and handle. Tighten screws.
Never use the
handle to lift the
unit completely off the ground. Only
use the handle to lift one end so the
wheels may be used to move the unit.
WHeeL aSSeMbLy
(Figure 2)
Wheel assembly kit includes:
- 2 wheels *
- 2 axle bolts *
- 2 washers *
- 2 nuts *
- 2 wheel inserts *
The items marked with an asterisk (*)
were shipped loose with the unit.
1. Wheel has an offset hub. Place
wheel insert into center of hub.
With offset hub facing axle iron,
assemble axle bolt through washer
and then holes in wheel and axle
iron.
2. Place lock washer on axle bolt. Then
tighten nut securely to threaded
part of axle bolt.
3. Repeat procedure with other side.
Intake FILter
Thread the intake air filter into the
threaded opening in the side of the
compressor head as illustrated in
Figure 4.
LUbrICatIOn
ThIS UNIT IS ShIPPeD
WIThOUT OIL!
Follow lubrication instructions before
operating compressor.
Use oil shipped with the compressor.
Do not use regular automotive oil
such as 10W-30.
Additives in regular
motor oil can cause valve deposits and
reduce pump life. For maximum pump
life, drain and replace oil after the first
hour of run time.
The compressor pump takes
approximately 165mL (5.6 oz.) of
oil. The sight glass, located on the
crankcase portion of the pump, is used
to determine proper oil level. Fill the
crankcase with oil until the level is in
the middle of the sight glass. Avoid
overfilling by adding oil gradually and
checking the oil level with the sight
glass several times. Add enough oil to
reach the “max” level on the sight glass.
Proper oil level is illustrated in Figure 3.
Figure 1 - Handle assembly
Screws
Figure 2 - Wheel assembly
Nut
Wheel
Wheel Insert
Washer
Axle Bolt
Figure 4 - Intake Filter Installation
Figure 3 - proper Oil Level
Max.
Min.
AUTO
OFF
Figure 5 - Unit Identification
Oil Fill / Breather
Oil Drain Plug
Sight Glass
Drain Valve
Exhaust Tube
Pressure Switch
(AUTO / OFF)
Check Valve
Safety Valve
Regulator
Filter
Handle
Side View of Unit
Top View of Unit
Axle Iron
Tank
Gauge
Outlet
Gauge