Campbell Hausfeld IronForce IFN2190, Instruction Manual

Page 1: ...IronForce Framing Nailer from Campbell Hausfeld IronForce Framing Nailer ...

Page 2: ...se and Care 9 Air Source 17 Operating Instructions 18 Lubrication 18 Recommended Hookup 19 Loading the Nailer 21 Unloading the Nailer 22 Adjusting the Nail Penetration 23 Maintenance Instructions 24 Technical Service 24 Fastener and Replacement Parts 25 Tool Repair 25 Assembly Procedure for Seals 26 Storage 26 Troubleshooting Chart 27 ...

Page 3: ...athing exterior decks and pallet create assembly the IronForce Nailer from Campbell Hausfeld features convenient top loading magazines adjustable exhaust and an adjustable depth of drive mechanism Other features include a no mar tip and a single cycle trigger Figure 1 Specifications components ...

Page 4: ...recognize this information observe the following symbols Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Notice ...

Page 5: ... proper use the equipment Follow all instructions Contact your Campbell Hausfeld representative if you have any questions c Only persons well acquainted with these rules of safe operation should be allowed to us the unit Read and understand tool labels and manual Failure to follow warnings dangers and cautions could result in death or serious injury Figure 2 Ironforce Nailer ...

Page 6: ...Fig 3 Do not operate the tool in explosive atmospheres such as in the presence of flammable liquids gases or dust The tool is able to create sparks resulting in the ignition of the dust of fumes Keep bystanders children and visitors away while operating the tool Distractions are able to result in the loss of control the tool Figure 3 Neat working area ...

Page 7: ...lothing and gloves away from moving parts Loose clothes jewelry or long hair increase the risk of being caught in moving parts c Avoid unintentional starting Be sure the switch is off before connecting to the air supply Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on d Do not overreach Keep proper footing and balance enables better cont...

Page 8: ...if the hose shifts i Always assume that the tool contains fasteners Do not point the tool toward yourself or anyone whether it contains fasteners or not Do not nail on top of another nail This is able to cause the nail to be deflected and hit someone or cause the tool to react and result in a risk of injury to persons Remove finger from the trigger when not driving fasteners Never carry the tool w...

Page 9: ... the application The correct tool will do the job better and safer at the rate for which the tool is designed c Do not use the tool if the switch does not turn the tool on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired d Disconnect the tool from the air source before making any adjustments changing accessories or storing the tool Such preventive safety ...

Page 10: ...ing parts breakage of parts and any other condition that affects the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged h Use only accessories that are identified by the manufacturer for the specific tool model Use of an accessory not intended for use the specific tool model increas...

Page 11: ... trigger to become inoperable Do not operate any tool which has been modified in a like fashion Death or serious personal injury could result Do not touch the trigger unless driving fasteners Never attach a pneumatic airline to the tool or carry tool while touching the trigger The tool could eject a fastener which will result in death or serious personal injury Always disconnect the tool from the ...

Page 12: ...hose to move the tool or a compressor Always assume the tool contains fasteners Respect the tool as a working implement no horseplay Always keep others at a safe distance from the work area in case of accidental discharge of fasteners Always reconnect the air line before loading any fasteners when either the trigger is depressed or the work contact element WCE is engaged The tool could eject a fas...

Page 13: ...ry could occur Never place hands or any other body parts in the fastener discharged area of the tool The tool might eject a fastener and could result in death or serious personal injury Keep hoses away from heat oil and sharp edges Replace any hose that is damaged weak or worn Personal injury or tool damage could occur ...

Page 14: ...ir supply Replace any damaged or worn hoses or fittings Tool performance or durability may be reduced Do not point the tool toward yourself or anyone whether it contains fasteners or not Accidental triggering of the tool could result in death or serious personal injury Do not make any modifications to the tool without first obtaining written approval from Campbell Hausfeld ...

Page 15: ...Personal injury may occur Do not use the tool if any shields or guards are removed or altered Do not use the tool as a hammer Personal injury or tool damaged may occur Use filtered lubricated regulated compressed air only Use of a reactive gas instead of compressed air may cause the tool to explode which will cause death or serious personal injury ...

Page 16: ...ir supply and release tension from the pusher before attempting to clear jams because fasteners can be ejected from the front of the tool Personal injury may occur If the regulator fails the pressure delivered to the tool must not exceed 200 psi The tool could explode which will cause death or serious personal injury Figure 5 Nailer disconnected from air source ...

Page 17: ...he rated air pressure or within the rated air pressure range Never use oxygen carbon dioxide combustible gases or any bottled gas as an air source for the tool Such gases are capable of explosion and serious injury to persons Never connect to an air source that is capable of exceeding 200 psi Over pressurizing the tool is able to result in bursting abnormal operation breakage of the tool or seriou...

Page 18: ... not required on a daily basis 1 Disconnect the air supply from the tool to add lubricant 2 Turn the tool so the air inlet is facing up fig 7 3 Place 4 5 drops of 30 W non detergent oil into air inlet Refrain from using detergent oils oil additives or air tool oils Air tool oils contain solvents which will damage the tools internal components Figure 6 Lubrication oil Figure 7 Insertion of oil into...

Page 19: ...ding oil run tool briefly 5 Wipe off any excess oil from the cap exhaust Recommended Hookup The illustration fig 8 below shows the recommended hookup for the tool Figure 8 Hookup diagram showing all parts separately ...

Page 20: ...ties which can rust of gum up internal parts of the tool 3 Always use air supply hoses with a minimum working pressure rating equal to or greater than the pressure from the power source if a regulator fails or 150 psi whichever is greater Use 3 8 inch air hose for runs up to 50 feet Use inch air hose for 50 foot run or longer For better performance install a 3 8 inch quick plug 1 4 inch NPT thread...

Page 21: ...gulator is required to control the operating pressure of the tool between 70 and 120 psi Loading the Nailer 1 Always connect the tool to the air supply before loading fasteners fig 9 2 Pull nail pusher mechanism back until pusher engages with magazine latch fig 10 Figure 9 Figure 10 Pusher Mechanism ...

Page 22: ...gether to unlatch pusher Make sure the head of the last nail is under the head of the pusher Unloading the Nailer 1 Always unload all fasteners before removing tool from service Unloading is the reverse of loading except always disconnect the air hose before unloading 2 Pull nail pusher mechanism back until pusher engages with magazine latch Figure 11 Loading fasteners ...

Page 23: ...epth of drive feature This allows the user to determine how deep a fastener will be driven into the work surface 1 Adjust the operating pressure to a pressure which will consistently drive the fasteners Do not exceed the maximum operating pressure of the nailer of 120 psi 2 To adjust the depth of drive loosen the 4mm bolt on the top of the nose To increase depth push WCE in toward nose as much as ...

Page 24: ...p and down without binding or sticking after each adjustment Maintenance Instructions Technical Service Please call our Tool Hotline at 1 800 543 6400 with any questions regarding the operation or repair of this tool or for additional copies of the manual Figure 13 WCE Shield ...

Page 25: ... use modified parts or parts which will not give equivalent performance to the original equipment Tool performance safety and durability could be reduced When ordering replacement parts or fasteners specify the part number Tool Repair Only qualified personnel should repair the tool and they should use genuine Campbell Hausfeld replacement parts and accessories or parts and accessories which perfor...

Page 26: ...O rings Each O ring must be coated with O lube before assembling A small amount of oil must be used on all moving surfaces and pivots After reassembling a few drops of 30W non detergent oil or equivalent must be added through the air line before testing Storage The stapler should be stored in a cool dry place Figure 14 Ironforce nailer stored on a wall ...

Page 27: ...r leaking between housing and nose 1 Damaged O rings 2 Damage to bumper 1 Replace O rings 2 Replace bumper Air leaking between housing and cap 1 Loose screws 2 Damaged gasket 1 Tighten Screws 2 Replace gasket Nailer runs slow or has loss of power 1 Nailer not lubricated sufficiently 2 Broken spring cylinder cap 3 Exhaust port in cap is blocked 1 Lubricate nailer 2 Replace spring 3 Replace damaged ...

Page 28: ...spring 5 Inadequate air flow to stapler 6 Worn O ring on piston or lack of lubrication 7 Damaged O ring on trigger valve 8 Air leaks 9 Cap gasket leaking 1 Replace bumper 2 Clean drive channel 3 Clean magazine 4 Replace spring 5 Check fitting hose or compressor 6 Replace and lubricate O rings 7 Replace O rings 8 Tighten screws and fittings 9 Replace gasket ...

Page 29: ...uide on driver is worn 2 Nails are not correct size 3 Nails are bent 4 Magazine or nose screws are loose 5 Driver is damaged 1 Replace guide 2 Use only recommended nails 3 Replace with undamaged nails 4 Tighten Screws 5 Replace driver ...