background image

8

Preparation (Continued)

10. After completing the flush/testing 

process, purge the pump of fluid.

11. Repeat the preceding steps using 

paint instead of cleaning solvent.

NOTE:

 Strain and thin paint before 

using. All paint may have particles that 
will clog filter and spray tips. Remove 
any skin which may have developed on 

Operating Instructions and Assembly Instructions 

Airless Paint Sprayers

www.chpower.com

the paint due to air exposure. Follow 
paint manufacturers’ recommendations 
on thinning paint. 
12. When pure paint appears from 

spray tip rotate tip to the SPRAY 
position. The system is now ready 
for use.

CLEAN Position

1

SPRAY Position

2

12”

Holding Spray Gun

Thin Coat

Thin Coat

Heavy 

Coat

Over-
spray

Over-
spray

Result of Flexing Wrist While Spraying

Approx. 

10-12”

Start 
Stroke

Pull 

Trigger

Release 

Trigger

End 

Stroke

Proper Way to Trigger Spray Gun

INCO

rrEC

T

Spraying Instructions

Professional looking results can be 
obtained by following the spray tips 
below.
1.  Keep the gun perpendicular to the 

surface.

 

Always hold the gun perpendicular 
to the surface with the tip 
approximately 12 inches from the 
surface. If held at an angle (up 
and down or side to side), paint 
will build up unevenly, leave the 
work splotchy, and cause excessive 
overspray  (See Figure to the right).

2.   Move with a smooth arm stroke.
 

Move the gun at a steady, even 
pace while keeping the gun 
perpendicular to the surface (See 
Figures to the right). Do not fan 
the gun. Fanning the gun will cause 
excessive overspray and uneven 
coverage (See Figure to the right).

3.  Start moving the gun before 

triggering.

 

To get a smooth overlap and prevent 
initial paint buildup, start your 
stroke movement before pulling the 
trigger. Release the trigger before 
stopping at the end of the stroke 
(See Figure to the right).

NOTE:

 To assure uniform paint 

coverage, overlap each stroke by 20% 
- 30% and use two coats with a cross 
pattern (one coat horizontal, second 
coat vertical).

Prevent clogged tip

Water

Summary of Contents for PS240C

Page 1: ...Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Operating and Assembly Instructions IN424700AV 12 08 For questions...

Page 2: ...e 15 Maintenance Chart 16 Specifications 17 Replacement Parts 18 Troubleshooting 21 Force Feeding Pump 23 Warranty 24 Table of Contents Application Chart Coating Can Use Do Not Use Tip Size Spray Pres...

Page 3: ...trols and the proper use of the equipment 2 Always wear a mask or respirator and eye protection when painting Be certain mask or respirator will provide necessary protection against inhalation of harm...

Page 4: ...le tip follow the manufacturer s instructions for turning off the unit and relieving the pressure Do not leave the unit energized or under pressure while unattended When not in use turn off the unit a...

Page 5: ...s paint sprayer hoses specified by the manufacturer Verify that all containers and collection systems are grounded to prevent static discharge Do not spray pump assembly Have fire extinguisher equipme...

Page 6: ...solvent which will be used to clean the equipment Refer to the paint manufacturer s recommendations for cleaning fluids Pump Assembly Assembly Instructions Tools required u 3 4 in or Adjustable Wrench...

Page 7: ...and place both suction and bypass tubes in cleaning solvent 4 Turn pressure to High completely clockwise 5 Turn prime spray control to the Prime position 6 Turn power switch to the ON position In a fe...

Page 8: ...ng Instructions Professional looking results can be obtained by following the spray tips below 1 Keep the gun perpendicular to the surface Always hold the gun perpendicular to the surface with the tip...

Page 9: ...on page 8 4 If clogging continues replace gun filter and consider straining the paint prior to use Equipment damage can occur if a needle or sharp object is used to clean the tip Tungsten carbide is...

Page 10: ...safe direction pull the gun trigger to relieve any pressure in the hose 2 Engage gun trigger lock 3 Place spray gun in bucket of water There should be enough water to cover spray tip This will preven...

Page 11: ...holding suction assembly above paint level allow pump to run until empty 5 Immediately place both suction assembly and bypass tube in a bucket containing enough cleaning fluid to cover suction bell b...

Page 12: ...osition 10 Point spray gun into bucket of paint and pull trigger NOTE To reduce splashing direct fluid stream along inside of bucket and above the paint level 11 As soon as cleaning fluid is flowing f...

Page 13: ...in safe direction pull trigger with lock released to relieve any pressure in hose 21 Engage gun trigger lock 22 Clean buckets and dispose of any waste paint and cleaning fluid in an environmentally re...

Page 14: ...clockwise 5 Turn power switch ON Circulate Pump Protector through bypass tube until bucket of solution is EMPTY 6 Turn pressure to LOW completely counterclockwise 7 Wrap suction filter housing in pla...

Page 15: ...lowing these instructions 1 Place trigger in locked orientation tabs horizontal 2 With one hand holding trigger lightly against lock use a 1 4 inch nut driver to turn nut 13 page 19 in until trigger s...

Page 16: ...Every 2000 gal Does not require replacement with normal use When stripped or leaking under pressure Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes SCR Yes Yes Yes SCR Yes Yes Yes See parts listing fo...

Page 17: ...ximum Tip Size 0 psi 2000 psi PS2 B E 49 42 26 100 ft 015 in PS2 C F 55 50 31 150 ft 017 in PS2 D 55 60 43 200 ft 019 in Weight does not include mounting Model Motor Kit Housing Kit Diaphragm Kit Ecce...

Page 18: ...4 Piston kit AL131502SV 1 5 Eccentric and See chart bearing kit on page 17 1 6 Faceplate screws HP007118AV 10 7 Cast faceplate AL045102AV 1 8 Faceplate gasket AL013702AV 1 9 Pressure valve assembly A...

Page 19: ...t Gun Seal Includes 7 8 9 AL183600SV 1 11 Pin Gun Actuator AL024102AV 2 12 Actuator Gun AL182700AV 1 13 Nut 5 40 Hex Lock ST073804AV 1 14 Kit Gun Trigger Trigger Screws AL183100SV 1 15 Gun Filters 100...

Page 20: ...D 1 2 Carriage Bolt MJ103305AV 2 3 Knob PM080900AV 2 4 Washer ST090200AV 2 5 Spacer AL007001AV 2 6 Palnut AL066300AV 2 7 Wheel WA120100AV 2 8 Cart AL167990AD 1 9a By pass Tube Clamp AL174300SV 1 9b Op...

Page 21: ...e and or sealing surfaces are dirty at Inlet Valve 9 Remove Suction Assembly clean sealing surfaces and reassemble 10 Suction Head not immersed in paint 10 Add more paint to bucket and or adjust posit...

Page 22: ...n actuator 30 Remove 1 4 nut and gun actuator at rear of gun Remove dried paint from around needle and back of actuator Replace actuator and 1 4 nut Set gun trigger position with trigger lock in locke...

Page 23: ...imes Force Feeding Pump Notes Weather conditions can cause unsatisfactory results when spraying some coatings High humidity prolongs set and cure times High temperatures decrease set and cure times Co...

Page 24: ...DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not...

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