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CPS-EC480(R2) MANUAL

                 

Camtec Power Supplies GmbH  -  Gewerbestrasse 30  -  76327 Pfinztal  -  Germany      

P.2/12 (02/2017-01-3)

 

Phone +49(721)46596-0  -   Fax +49(721)46596-77  -   

www.camtec-gmbh.com

 - 

info@camtec-gmbh.com

 

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) 

 

Technical Concept 

The Camtec CPS-EC series is a high precision switch mode power supply for an upscale demand. The unit is 
C/V adjustable. It is engineered and manufactured by CAMTEC in Germany. The designed meets challenging 
applications  like  railway,  complex  drives,  battery  charging  for  DC-UPS,  test-stands,  machine-building  and 
professional  LED  lighting.  The  power  supply  provides  a  low  ripple-noise,  a  precise  load-regulation  and  high 
efficiency up to 94%. High-end long-life capacitors guarantee an extended hold-up-time and an extraordinary 
lifetime of the power supply. The circuit design starts complex loads easily. The internal control circuit manages 
illegal operating conditions to prevent your system from damages. The CPS-EC series features active high input 
transients with suppressor diodes, X2-capacitors and varistors. All inputs, outputs and feature connections are 
galvanic isolated. The design rules set value on extended interference immunity and safety. The unit is designed 
in accordance with the EN60950-1, EN62368-1, EN61010-1, EN61010-2-201 and the EMC-compatibility with 
EN55032.  

 

Features 

 
Design Conception 

The CPS-EC power supply series realizes very high-power efficiency in a 
space-saving housing. Latest generation electrical devices relate to the 
high reliability of all CAMTEC products. The CAMTEC philosophy is, to 
employ 125°C low ESR ultra long-life capacitors where expedient to 
achieve a superior lifetime of the product. The CPS-EC power supply is 
made for high reliable and demanding industrial applications, railway, 
unbreakable power supply charger (DC-UPS), professional high-power 
lighting (floodlight, production hall) and for telecom & demanding IT 
applications. 
 
 

Voltage Setting Potentiometer

 

The output voltage limit can be adjusted with a 15-turn high precision 
potentiometer. The listed values are guaranteed by the factory. The 
tolerance of the upper margin is -0/+5%. The tolerance of the lower margin 
is -5%/+0%. The output voltages cover the typical cell voltage range of 
standard lead acid batteries.  
 
 

Current Setting Potentiometer

 

The output current limit can be adjusted with a 15-turn high precision 
potentiometer. The listed values are guaranteed by the factory. The 
tolerance of the upper margin is -0/+5%. The tolerance of the lower margin 
is -5%/+0%. 
 
 

Output Current Monitoring 

The CPS-EC power supply features a 0-5Vdc signal output. It is a real-
time linear signal and indicates the current consumption of the load. The 
measuring point is directly at the output connection of the device. 
 
 

Sensing 

The device has a sense operation mode to compensate a voltage drop at 
the load line. 

 

 
 

Inhibit contact (Interlock) 

The inhibit inputs can be connected to a safety contact or a safety relay. 
When the contact is open the power supply will remain in a completely 
locked shut down mode. The unit powers up as soon as the contact is 
closed. 
 
 

Remote Shutdown feature 

All CPS-EC units are featured with a shutdown (open collector).  
 
 

DC-ok Power Good Relay 

The PG Relay connection indicates over temperature, low DC-voltage at 
the output, low AC supply voltage at the input, the inhibit and the shutdown 
mode. 
 
 
 
 
 

 

Galvanic Isolation  

The power supply is galvanic isolated between the input and the output. All 
features like Shut Down, Inhibit, Power Good Relay, Sensing and the Current 
Monitoring are connected to the DC power outputs. 

 
 
Thermal shutdown 

The CPS-EC series is featured with a thermal overload shut down and auto 
recovery behaviour. 
 
 

Over Voltage Protection 

Ticker mode and auto recovery 
 
 

Short Circuit Protection

 

A continuous short circuit does not cause damage to the power supply. The CPS-
EC delivers constant current and 0 output voltage.  
It recovers automatically after the short circuit is released. 
 
 

Open Circuit Protection 

The CPS-EC series is continuously open circuit protected. The device delivers a 
stable output voltage and no current. If a load is immediately connected to the 
device, the power supply stabilizes within 1ms. It does not overshoot the output 
voltage. 
 
 

Power Up Ramp

 

The devices have a soft start ramp when powering up. The device does not either 
overshoot the voltage nor does the output flutter – independent if a load is 
connected or not. 
 
 

Inrush Limiter

 

The power supply provides an electronic inrush current limiter that works absolute 
accurately with a low inrush of only 9,8A RMS value. The limiter works 
independent from the ambient temperature and its tolerance is only ±10%. 

 
 
Current Voltage Chart, CV & CC mode

 

The CPS-EC series provides a perfect current voltage chart. It has no fold back or 
other abnormalities. The output voltage can drop down to zero volts when the 
power supply is overloaded. The unit delivers a stable and constant current to the 
outputs. The device can be used either in the CV or in the CC mode (auto switch). 
 
 
 
 
 
 
 
 

 

Summary of Contents for 2201002001CA

Page 1: ...ontrol 1V per load line Electronic inrush current limiter 13 8Apeak Inhibit function Interlock External shutdown Efficiency up to 92 Precise dynamic response to load change Designed for long life under full stress Strong input filters Hold up time 50ms Soft start auto recovery High reliability shock vibration proof EMC meets CE norm class B Overload and short circuit protection Large terminals 4x ...

Page 2: ...ed with a 15 turn high precision potentiometer The listed values are guaranteed by the factory The tolerance of the upper margin is 0 5 The tolerance of the lower margin is 5 0 Output Current Monitoring The CPS EC power supply features a 0 5Vdc signal output It is a real time linear signal and indicates the current consumption of the load The measuring point is directly at the output connection of...

Page 3: ...ed isolation to the inputs and the output 3000Vac Sense Function Compensation 1V per load line Remote Shutdown Yes protective forced isolation to the inputs and the output 3000Vac Inhibit Function Interlock Yes protective forced isolation to the inputs and the output 3000Vac Derating 60 C 70 C 2 5 C Accuracy 1 5 interface Load Regulation 0 05 0 100 Start up from Shutdown Typ 320ms Start up from In...

Page 4: ... output Sense Compensation 1V per load line AWG22 AWG6 0 25 2 5mm Sense Aux 3000Vac to input Power Good Relay b contact AWG22 AWG6 0 25 2 5mm DC OK 3000Vac to input output All potentiometers and all the inputs and the outputs of the analogue interface provide a forced isolation It is to ensure a protective isolation for the 300Vdc DC Voltage Current adjustment range Rated DC Voltage 24Vdc 36Vdc 48...

Page 5: ...ARNING Reverse polarity of the sense lines can cause damages to the power supply unit To basically prevent from interferences enable to twist sense compensation lines To reduce inductive influences make sure that the load wires are installed close to each other Driving a pulsative load requires a large electrolytic and a ceramic capacitor Make sure that C1 C2 are not oscillating with load wires It...

Page 6: ...y setting for DC input supply The below table of values shows the hysteresis of the lower and upper threshold margins where the DC OK Relay indicates a low voltage The nominal voltage of the cell voltage of a typical lead acid battery VRLA vented GEL AGM is listed OPsZ OPzS OPzV OGi OGiV GiV types WARNING Regarding the DC output voltage setting range it is important to consider that this data shee...

Page 7: ...PS EC480 048 58 8 3 48 10 0 480W CPS EC480 060 75 6 4 60 8 0 480W CPS EC480 072 90 5 3 72 6 7 480W CPS EC480 110 137 5 3 5 110 4 4 480W CPS EC480 150 180 2 7 150 3 2 480W CPS EC480 220 264 1 8 220 2 2 480W CPS EC480 300 360 1 3 300 1 6 480W Inrush Current Limiter The unit is featured with an electronic inrush current limiter ex 230Vac 9 8Arms 13 8Apeak The built in circuit is a very precise limite...

Page 8: ...ies from each other To increase the power capability RED models can be connected in parallel For higher voltages an external decoupling diode shall be installed from the system engineer Coating Option We offer the CPS EC series with an optional coating It is to be used in e g dusty dirty high humidity area or in awaiting quick temperature changes Short circuit and corrosion at print board lines an...

Page 9: ...t in injury or death Mechanics Mechanics Stable metal aluminum housing IP20 To allow adequate convection a free air space of 50mm top bottom and 5mm sidewalls is required for active devices 15mm space from the sidewalls For free air convection it is necessary to install the unit horizontal Use the DIN Rail installation equipped standard with the patented 35mm DIN Rail brackets according to EN60275...

Page 10: ...and for active devices 15mm space from the sidewalls For proper air convection it is necessary to install the CPS EC480 One can use the DIN Rail installation equipped standard with our patented 35mm DIN Rail bracket according to EN60275 It is easy to mount dismount while snaping it onto the 35mm DIN Rail no tools necessary A wall mount back plate option is available too It is not allowed to instal...

Page 11: ... DIN 46228 pt 1 min max 2 5 10mm 0 2 1 5mm Plug gauge in accordance with EN 60999 a x b ø 5 4 x 5 1mm 5 3mm 2 4 x 1 5mm 2 3mm Pitch P 10 16mm 3 5mm Wire Stripping Length fine wired Nominal Cross Section Wire End Ferrule Stripping Length Wire End Ferrule Stripping Length 0 25mm H0 25 5 5mm H0 25 10 HBL 8mm 0 5mm H0 5 6 6mm H0 5 12 OR 8mm 1 0mm H1 0 6 6mm H1 0 12 GE 8mm 2 5mm H2 5 12 12mm H2 5 19D B...

Page 12: ...ing bolts or operation outside the specified herein specification or in an unsuitable environment has the immediate loss of warranty to follow We disclaim any responsibility for any resulting damage to persons or things 4 Note The device must not be operated without an upstream circuit breaker CB We recommend the use of B Type 16A for 230Vac and for 115Vac It is prohibited to use the unit without ...

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