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CPS-i2000(R2) MANUAL

CPS-POWER - a unique concept of 3D-heat, open mechanics, design to service and open scalability 

The Camtec CPS-i models are high-precision lab power supplies „Made in Germany“. These power 
supplies are designed for scalable power systems in the testing automation.

  

For more than 25 years the Camtec Power Supplies manufactures high-end switch mode power supplies in 
Germany. A field breakdown of below 0,004% over a 10-year period under review approves our ambitious 
quality concept. Each manufactured Camtec product passes several 100% random tests for each detailed 
function and a full-load Burn-In test.  

Although it is not required from the safety norms our production applies a routine safety test to each 
manufactured device, even if it is an extra low-voltage model. The components in the assembled device pass 
stress aging to achieve an even level and to prevent from delayed failures. Our internal product engineering 
guidelines provide a clear target: Camtec product reputation must say „mount and forget“. Quality is never a 
mere promise for our team. 

The CPS-i laboratory power supplies provide low noise and ripple, a very fast programming, and a precise 
setting at high load changes. With an efficiency of 92-94% and a power factor of 0.99, the devices are highly 
energy efficient. 

Equipped with high-end capacitors of outstanding lifetime our power supplies guarantee a very long and 
reliable operation time. The circuit design of the CPS-i Series allows cope playing with complex loads. The 
internal protection circuits protect the power supply and the connected system, even in exceptional situations. 
The CPS-i series is protected from high transients by strong filters with high energy efficiency. All inputs and 
outputs and the interface are electrically isolated. The design specifications call for the highest standards of 
safety and interference suppression. The device was developed in accordance with the requirements of 
EN61010-1, EN61010-2-201, EN62368-1 and the EMC standards EN55032 conducted Class B, radiated 
Class A. 

The mechanical design of the CPS-i2000 device series is unique. It is the first power supply line in the 
world market, which can be flexibly adapted to any installation situation. 

The forced-air-cooling system with monitored and load-dependent variable fan control, allows a detached 
position in the system. By simple and cost-effective wall brackets the device can be integrated in any position 
in 90° increments. Unlike comparable power supplies Camtec comes here for the first time to let the system 
integrator completely free hand. The cooling concepts for supply and exhaust air can be designed to 
completely remove the heat dissipation from the cabinet. Complex and expensive air-conditionings for switch 
cabinets can be reduced to a minimum or even eliminate. Brackets for air channels are available as an option. 
In selecting the fan, as with all our power supplies, in our opinion we use with the German manufacturer EBM 
Papst the highest quality and most reliable devices in the world market. 

The installation of the power supply in a 19" subrack is guaranteed in the simplest way. Again, our engineers 
have decided to offer a completely open and flexible system. The optional front panels allow the power 
supplies the use in either a 2U or 3U subrack. In this way we can realized 6kW in 2U-rack and up to 10kW in a 
3U-rack with the CPS-i2000 models. With Zero-Stacking the series allows scalable high-power DC source in a 
comparable small 19-inch rack unit. For power applications with high dynamic range above 10kW we 
recommend contacting our support team. 

As accessories for the CPS-i Camtec provides matched 19 "subframes. Our subracks deserve the name of a 
carrier, because they really are extremely stable made of stainless steel. The power supplies have nickel-
plated steel pins to position the power supplies in the subframes. The so married together systems withstand 
the toughest conditions. All mechanical connections in the power supplies or on the racks are constructed with 
A2 or nickel-plated screws, so that they provide maximum protection against corrosion and conductivity. 

sales@powersolve.co.uk

www.powersolve.co.uk

020321

Summary of Contents for CPS-i2000

Page 1: ... AC ok and DC ok Precise dynamics on load change Series parallel operation up to 100kW EMC conducted class B radiated class A Efficiency 92 94 PFC Powerfactor 0 99 Variable controlled fans from Papst Long lifetime under hard operation Fast down programming option PS Solid 2U and 3U subframes available Model Voltage programmable Current programmable CPS i2000 018 0 18Vdc 0 165A CPS i2000 030 0 30Vd...

Page 2: ...C standards EN55032 conducted Class B radiated Class A The mechanical design of the CPS i2000 device series is unique It is the first power supply line in the world market which can be flexibly adapted to any installation situation The forced air cooling system with monitored and load dependent variable fan control allows a detached position in the system By simple and cost effective wall brackets...

Page 3: ...s a slave and the setting signals follow current voltage which are commanded by the Master This ensures that all devices are operated synchronously Current Share Bus CS In parallel operation the involved network components communicate with each other and share the total power evenly to each other Remote Shutdown SD All CPS i devices have a remote shutdown open collector or switching contacts Inhib...

Page 4: ...p 100ms Ambient Temperature 20 C 60 C operating derating 2 5 C 50 C Storage Temperature 40 C 85 C Ambient Conditions Humidity 95 non condensing 25 C climate class 3K3 pollution degree 2 ROHS 2011 65 EU EU 2015 863 conform REACH EG No 1907 2006 conform EMI for the models EN55032 conducted 018 030 060 class B 090 150 class A all models radiated class A EMS EMI EN61000 6 2 3 4 Safety EN61010 1 EN6101...

Page 5: ... Collector 12 CC Output Signal Constant Current Mode Open Collector 13 OVP Output Signal Over Voltage Open Collector 14 CV Output Signal Constant Voltage Mode Open Collector Analogue Interface CON3 Connector Model Weidmueller 1277340000 included Pin Name Type Function Signal Remarks 1 AGND Analog Ground 2 Imon Output Current Monitor 0 5Vdc 5mA 0 10Vdc 5mA 3 PS Output Control Signal External PowerS...

Page 6: ...CPS i2000 R2 MANUAL Schematic oft he internal circuits analogue interface CON1 4 sales powersolve co uk www powersolve co uk 020321 ...

Page 7: ...eller included Input Power Connector Neutrik NAC3FCA included Output Power Connection M8 Powerbars Lock Pins snap into the 2U 3U 19 subrack WARNING OUTPUT CONNECTION INSTRUCTION Mount the cable lugs directly on the output terminals followed by a washer a split washer and a screw Failure to follow the order can result in excessive heat Recommended torque 8 10Nm Use only screws washers and split was...

Page 8: ...The power supply is already working from 0V output voltage and low load with high precision The monitor signal is analog linear to the output voltage The monitor signal for current and voltage is the real value that is measured directly at the output of the power supply If a sense line is connected to compensate for the voltage drop across the load lines the monitor signal is exactly the value tha...

Page 9: ...ply has a Sense Mode to compensate for the voltage drop over long load lines The compensation amounts to a maximum of 2V per load line Under certain circumstances it can be expected to apply more complicated external interference suppression If sense is not used CON4 Sense and Sense shall necessarily be connected by short bridges to the power outputs factory setup Sense operation Remove the bridge...

Page 10: ...lave is required see below table The signals of the interface are looped together Connect Ureg OUT and Ireg OUT of the master to Ureg IN and Ireg IN from to slave Connect the corresponding Ureg OUT Ireg OUT from the slave to the next slave etc All the monitoring signals of each power supply are still available Master Slave 0 5V 0 10V 0 20mA 4 20mA Potis 0 5V 0 10V 0 20mA 4 20mA Potis S1 0 0 1 1 0 ...

Page 11: ... within 100ms continuously to the default set values Between control input SB and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage Inhibit Interlock INH The power supply is equipped with a control input Inhibit INH to interlock a DC shutdown of the power supply For the nominal operation of the power supply the connections of the control input...

Page 12: ...ON1 Pin3 are closed relay coil is not energized when the input voltage is lower than typical 165Vac or 145Vdc turn off Contact load resistive load 30Vdc 1A 60Vdc 0 3A 30Vac 0 5A Between the relay contacts and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage AC Fail Signal ACF The alarm signal ACF is high when the input voltage is lower than t...

Page 13: ...ming Option The PowerSink option has a temperature monitor The alarm signal PSOT is high when the internal PowerSink module is overheated Output Open Collector IMAX 10mA VLOW 0 6V VMAX 30V If PSOT is active the power supply is still operating The internal PowerSink option is not operating if the OT applies Temperature Warning TA The power supply has a Temperature Warning The signal provides the us...

Page 14: ...h Current Limiter electronic The power supply unit has an electronic current limiter 230Vac 14 6Arms 20 7Apeak It is a precisely working circuit instead of a usual simple NTC solution The accuracy is 10 regardless of the operating temperature and the duty cycles interval 10s We recommend the smallest circuit breaker a characteristic B with 16A Temperature Monitoring Derating The maximum ambient te...

Page 15: ...rolled via the analog interface it is compulsory to use a potential free control voltage Parallel Operation N 1 Decoupling To increase the overall power of the power supply up to 5 devices of the same model with the same output voltage may be operated in parallel with the standard analogue interface We recommend using a busbar for the DC power connector Make sure that the cable lengths and cable c...

Page 16: ...CPS i2000 R2 MANUAL sales powersolve co uk www powersolve co uk 020321 ...

Page 17: ...n a Use suitable test equipment raising the voltage slowly b Short circuit L1 and N and all the DC output terminals c Use only test voltages of 50 60Hz The outputs are unearthed and therefore they have no resistance to GND PE d If the residual voltage is 60Vdc observe the safety standards Use only specially insulated screwdriver to trim the Ua Ia ANALOGUE INTERFACE DIGI3201 INTERFACE sales powerso...

Page 18: ...evice back wall must be guaranteed The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked In a rack mounting of multiple subracks the rear distance of the cable management increases depending on the type of the air duct An optional cable accession assistance for the racks will be available soon sales powersolve co uk www powersolve co uk 020321 ...

Page 19: ...mming at low load conditions or without a load For comparison see Figure 2 without and Figure 3 with PS option When paralleling the power supplies the SD SB and INH need to be connected in parallel to apply synchronized operation The PS option must be installed in the plant because it is not accessible from the outside It is necessary to match the power supply after installation and perform electr...

Page 20: ...i2000 R2 MANUAL 19 Subrack 2U 3U 2U Subrack for 1 3 CPS i2000 with up to 6kW continuous power 3U Subrack for 1 5 CPS i2000 with up to 10kW continuous power sales powersolve co uk www powersolve co uk 020321 ...

Page 21: ...D Heat Dissipation 3D HD ensures optimal cooling in each mounting position you may consider All you may consider is to make sure that at least a distance of 5cm 2 Inch to the front cooling slots and 15cm 6 Inch to the rear cooling openings are guaranteed to prevent from blocking the airflow The cabling must also not block the heat dissipation When the CPS i2000 3000 is hard mounted the optional fr...

Page 22: ...for strait wall mount mounting kit included 2201011001CA Hard Mount Holder Flat 2x Holder for flat wall mount mounting kit included 2201012001CA Safety regulations Please read these instructions completely before using the equipment Keep these instructions on to hand The device may only be operated by trained specialist staff Installation 1 The device is designed for devices and systems that meet ...

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