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CPS-i2000(R2) MANUAL

Features

 

Idling behavior

 

The CPS-i Series is permanently open-circuit proof. When an output 
voltage is preset it comes stable. If a load is switched suddenly, the unit 
stabilized within <1ms. An overshoot of the output voltage is irrelevant. 

Start behavior

 

The power supply has a start delay of 1s to stabilize all measuring circuits 
for the interface messages accurately. The power supply starts with a 
ramp (soft start) of 100ms. The output voltage does not overshoot - 
regardless of whether a load is connected or not. 

Galvanic isolation and insulation

 

The switching power supply is galvanically isolated between the input and 
the output. All major digital inputs and outputs of the interface are 
electrically isolated. 

V programming (Ureg) 

The output voltage of the CPS-i power supply can be adjusted by a control 
signal. The setting is linear to the input signal.  

C programming (Ireg) 

The output current of the CPS-i power supply can be adjusted by a control 
signal. The setting is linear to the input signal.

 

V Monitor (Umon) 

The power supply provides real-time monitoring of the output voltage. It is 
the exact and real value at the output terminals. If the sense line is used, 
the real value is measured directly at the load. The latency signal preset to 
the measured value is negligible since the control circuit is constructed 
completely analogously.

 

C Monitor (Imon) 

The power supply provides real-time monitoring of the output current. It is 
the exact and real value at the output terminals. The latency signal preset 
to the measured value is negligible since the control circuit is constructed 
completely analogously. 

Constant Voltage or Constant Current Mode (CV/CC)

 

The device can be operated as a DC voltage source or a constant current 
source. The operating mode is signaled on the interface.

Auxiliary Voltage (AUX)

 

The devices feature a 12V / 500mA auxiliary voltage to operate external 
peripheral. 

Potentiometer Internal Control (Uadj/Iadj) 

If the power supply shall only set with the built-in internal potentiometers, 
the use of the internal reference voltage is possible. The power supply 
requires no external signals and can operate completely autonomously. 

Potentiometer External Control (Uadj/Iadj)

 

If the power supply shall only set with external potentiometers, the use of 
the internal reference voltage is possible. The power supply requires no 
external signals and can operate completely autonomously. 

Sense Mode 

The power supply has a sense mode to compensate for voltage drops of 
2V per load line. 

Fuse Mode

 

The unit can be operated in fuse mode. In the fuse mode, the unit is turned 
off and locked when it was more than 5 seconds in constant current mode 
to protect a connected defect load. The lock can be controlled remotely or 
repeal by disconnection from the mains again. 

Continuous Mode

 

The unit can be operated in continuous mode. In the continuous mode, the 
power supply provides constant current mode in a continuous flow and no 
ticker-operation. 

Master-Slave Mode (Ureg-OUT/Ireg-OUT) 

The master-slave mode can be defined in the parallel operation. One 
device can be set as the master, the other involved network units act as a 
slave and the setting signals follow current / voltage, which are 
commanded by the Master. This ensures that all devices are operated 
synchronously. 

Current Share Bus (CS)

 

In parallel operation, the involved network components communicate with each 
other and share the total power evenly to each other. 

Remote Shutdown (SD) 

All CPS-i devices have a remote shutdown (open collector or switching contacts). 

Inhibit Mode (Interlock) 

The inhibit circuit reliably prevents unintentional starting of the power supply. The 
control loop is internally locked. Since this blocking is done progressively it is 
active even when the control signal, is missing due to a cable break or temporarily 
suspend. A premature restart of the power supply is prevented. 
The inhibit input can be connected to a relay or switch. If the contact is interrupted, 
the power supply is switched off. If the contact is closed again, the power supply 
restarts.

 

DC and AC Fail 

By DC-fail the power supply reports that the power output is disabled. 
By AC-fail the power supply reports an AC undervoltage. Both signals have 
separate outputs. Each of them can be selected between NO and NC.

 

Over Voltage Protection (OVP) 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 

Over Current Protection (OCP)

 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 

Temperature Control (TEMP)

 

The operating temperature of the power supply can be monitored via a signal 
applied to the interface output. 

Temperature Alarm (TA)

 

If the device is in the critical range, a warning signal is applied to the interface. 

Over Temperature Thermal Shutdown (OT)

The device has a thermal monitoring: shutdown with automatic restart. The OT 
signal is applied to the interface.

 

Fan Failure Monitoring (FF)

 

If it comes to a fan failure or blocking, a signal is applied to the interface. The 
speed signal of the fan is monitored. Thus, even a creeping fault is detected at an 
early stage and there is a warning long sold separately in front of a fan failure. 

Fast Down Programming & PowerSink (PS)

 

For fast down programming an internal PowerSink is offered as an option. The 
current sink discharges the output electrolytic capacitors and eleminates skidding 
inge fed tensions.  
A further output allows to control external PowerSink modules. The internal current 
sink for fast programming must be installed at the factory. 

3D Heat Dissipation

 

Our aligned and controlled heat dissipation design opens possibilities that are 
formerly being reserved to custom design power supplies: Steplessly hard mount 
of the CPS-i2000/3000 power supply modules in a 3D-room. 
In practice that means that one can mount the modules into every angle 
imaginable. Our 3D heat dissipation (3D-HD) ensures optimal cooling in each 
mounting position you may consider. 

Design-to-Service:

 

Most recorded failures in the field concern the signal interface of a power supply. 
Camtec offers new concept of design-to-service that allows the customer easily to 
exchange the interface himself in the field. The analogue and digital interfaces 
apply plug & play self calibrating and can be used independent from the model 
CPS-i/EX/EP 2000 & 3000 Thus, system down cost is being reduced and only a 
small amount of spare parts need to be stocked by the customer. 

sales@powersolve.co.uk

www.powersolve.co.uk

020321

Summary of Contents for CPS-i2000

Page 1: ... AC ok and DC ok Precise dynamics on load change Series parallel operation up to 100kW EMC conducted class B radiated class A Efficiency 92 94 PFC Powerfactor 0 99 Variable controlled fans from Papst Long lifetime under hard operation Fast down programming option PS Solid 2U and 3U subframes available Model Voltage programmable Current programmable CPS i2000 018 0 18Vdc 0 165A CPS i2000 030 0 30Vd...

Page 2: ...C standards EN55032 conducted Class B radiated Class A The mechanical design of the CPS i2000 device series is unique It is the first power supply line in the world market which can be flexibly adapted to any installation situation The forced air cooling system with monitored and load dependent variable fan control allows a detached position in the system By simple and cost effective wall brackets...

Page 3: ...s a slave and the setting signals follow current voltage which are commanded by the Master This ensures that all devices are operated synchronously Current Share Bus CS In parallel operation the involved network components communicate with each other and share the total power evenly to each other Remote Shutdown SD All CPS i devices have a remote shutdown open collector or switching contacts Inhib...

Page 4: ...p 100ms Ambient Temperature 20 C 60 C operating derating 2 5 C 50 C Storage Temperature 40 C 85 C Ambient Conditions Humidity 95 non condensing 25 C climate class 3K3 pollution degree 2 ROHS 2011 65 EU EU 2015 863 conform REACH EG No 1907 2006 conform EMI for the models EN55032 conducted 018 030 060 class B 090 150 class A all models radiated class A EMS EMI EN61000 6 2 3 4 Safety EN61010 1 EN6101...

Page 5: ... Collector 12 CC Output Signal Constant Current Mode Open Collector 13 OVP Output Signal Over Voltage Open Collector 14 CV Output Signal Constant Voltage Mode Open Collector Analogue Interface CON3 Connector Model Weidmueller 1277340000 included Pin Name Type Function Signal Remarks 1 AGND Analog Ground 2 Imon Output Current Monitor 0 5Vdc 5mA 0 10Vdc 5mA 3 PS Output Control Signal External PowerS...

Page 6: ...CPS i2000 R2 MANUAL Schematic oft he internal circuits analogue interface CON1 4 sales powersolve co uk www powersolve co uk 020321 ...

Page 7: ...eller included Input Power Connector Neutrik NAC3FCA included Output Power Connection M8 Powerbars Lock Pins snap into the 2U 3U 19 subrack WARNING OUTPUT CONNECTION INSTRUCTION Mount the cable lugs directly on the output terminals followed by a washer a split washer and a screw Failure to follow the order can result in excessive heat Recommended torque 8 10Nm Use only screws washers and split was...

Page 8: ...The power supply is already working from 0V output voltage and low load with high precision The monitor signal is analog linear to the output voltage The monitor signal for current and voltage is the real value that is measured directly at the output of the power supply If a sense line is connected to compensate for the voltage drop across the load lines the monitor signal is exactly the value tha...

Page 9: ...ply has a Sense Mode to compensate for the voltage drop over long load lines The compensation amounts to a maximum of 2V per load line Under certain circumstances it can be expected to apply more complicated external interference suppression If sense is not used CON4 Sense and Sense shall necessarily be connected by short bridges to the power outputs factory setup Sense operation Remove the bridge...

Page 10: ...lave is required see below table The signals of the interface are looped together Connect Ureg OUT and Ireg OUT of the master to Ureg IN and Ireg IN from to slave Connect the corresponding Ureg OUT Ireg OUT from the slave to the next slave etc All the monitoring signals of each power supply are still available Master Slave 0 5V 0 10V 0 20mA 4 20mA Potis 0 5V 0 10V 0 20mA 4 20mA Potis S1 0 0 1 1 0 ...

Page 11: ... within 100ms continuously to the default set values Between control input SB and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage Inhibit Interlock INH The power supply is equipped with a control input Inhibit INH to interlock a DC shutdown of the power supply For the nominal operation of the power supply the connections of the control input...

Page 12: ...ON1 Pin3 are closed relay coil is not energized when the input voltage is lower than typical 165Vac or 145Vdc turn off Contact load resistive load 30Vdc 1A 60Vdc 0 3A 30Vac 0 5A Between the relay contacts and power output is a reinforced isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage AC Fail Signal ACF The alarm signal ACF is high when the input voltage is lower than t...

Page 13: ...ming Option The PowerSink option has a temperature monitor The alarm signal PSOT is high when the internal PowerSink module is overheated Output Open Collector IMAX 10mA VLOW 0 6V VMAX 30V If PSOT is active the power supply is still operating The internal PowerSink option is not operating if the OT applies Temperature Warning TA The power supply has a Temperature Warning The signal provides the us...

Page 14: ...h Current Limiter electronic The power supply unit has an electronic current limiter 230Vac 14 6Arms 20 7Apeak It is a precisely working circuit instead of a usual simple NTC solution The accuracy is 10 regardless of the operating temperature and the duty cycles interval 10s We recommend the smallest circuit breaker a characteristic B with 16A Temperature Monitoring Derating The maximum ambient te...

Page 15: ...rolled via the analog interface it is compulsory to use a potential free control voltage Parallel Operation N 1 Decoupling To increase the overall power of the power supply up to 5 devices of the same model with the same output voltage may be operated in parallel with the standard analogue interface We recommend using a busbar for the DC power connector Make sure that the cable lengths and cable c...

Page 16: ...CPS i2000 R2 MANUAL sales powersolve co uk www powersolve co uk 020321 ...

Page 17: ...n a Use suitable test equipment raising the voltage slowly b Short circuit L1 and N and all the DC output terminals c Use only test voltages of 50 60Hz The outputs are unearthed and therefore they have no resistance to GND PE d If the residual voltage is 60Vdc observe the safety standards Use only specially insulated screwdriver to trim the Ua Ia ANALOGUE INTERFACE DIGI3201 INTERFACE sales powerso...

Page 18: ...evice back wall must be guaranteed The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked In a rack mounting of multiple subracks the rear distance of the cable management increases depending on the type of the air duct An optional cable accession assistance for the racks will be available soon sales powersolve co uk www powersolve co uk 020321 ...

Page 19: ...mming at low load conditions or without a load For comparison see Figure 2 without and Figure 3 with PS option When paralleling the power supplies the SD SB and INH need to be connected in parallel to apply synchronized operation The PS option must be installed in the plant because it is not accessible from the outside It is necessary to match the power supply after installation and perform electr...

Page 20: ...i2000 R2 MANUAL 19 Subrack 2U 3U 2U Subrack for 1 3 CPS i2000 with up to 6kW continuous power 3U Subrack for 1 5 CPS i2000 with up to 10kW continuous power sales powersolve co uk www powersolve co uk 020321 ...

Page 21: ...D Heat Dissipation 3D HD ensures optimal cooling in each mounting position you may consider All you may consider is to make sure that at least a distance of 5cm 2 Inch to the front cooling slots and 15cm 6 Inch to the rear cooling openings are guaranteed to prevent from blocking the airflow The cabling must also not block the heat dissipation When the CPS i2000 3000 is hard mounted the optional fr...

Page 22: ...for strait wall mount mounting kit included 2201011001CA Hard Mount Holder Flat 2x Holder for flat wall mount mounting kit included 2201012001CA Safety regulations Please read these instructions completely before using the equipment Keep these instructions on to hand The device may only be operated by trained specialist staff Installation 1 The device is designed for devices and systems that meet ...

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