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PARTS TO BE INSTALLED

rbl2011-002-010_a

TYPICAL

1. Locking tie

2. Ensure proper position of fender wiring har-

ness.

NOTE:

LH illustrated, RH similar.

rbl2014-004-048_a

1. Wiring harness clamps
2. Wiring harness bracket

NOTE:

Do not remove protection from suspension

arms.

rbl2013-004-002_a

TYPICAL

3. Position front fender on vehicle.

rbl2011-002-011

TYPICAL

4. Install 4 M8x 20 hexagonal flange screws

loosely to hold the fender in its position.

NOTE:

Be sure to install the fender light harness

and ABS harness brackets as illustrated. Do not
torque screws at this time.

NOTE:

Left side fender installation illustrated,

right side similar.

rbl2014-004-049_a

1. Fender light harness bracket, top screw, forward fender support
2. ABS harness bracket, lower screw, rear fender support
3. ABS sensor

5. Connect fender light connector.

NOTE:

Make sure harnesses are properly secured

through cable grommet in upper suspension arm.

PREDELIVERY

2014-3

21 / 41

Summary of Contents for Spyder ST Series

Page 1: ...Storage Compartment Cover 18 Diagnostic Link Cable DLC 19 Body Parts Installation 19 Front Fenders 20 Windshield 22 Rear Fender 23 Antenna LTD Model Only 25 Hang Tag and Safety Labels 25 Licence Plat...

Page 2: ...this document BRP reserves the right at any time to discontinue or change specifications designs features models or equipment without incurring obligation The illustrations in this document show the...

Page 3: ...to model APPLICABLE TO UPDATE DESCRIPTION REFERENCE Uncrating method sequence modified UNCRATING Front cargo module installation sequence additions modifications and sequence changes PARTS TO BE INST...

Page 4: ...429 D4EH Brazil P N 703 100 386 D4EA D4EB D4ED D4EE D4EF D4EJ D4EK Canada United States of America Spyder ST Limited SE5 D4EC D4EG D4EL Europe P N 703 100 429 C1EB C1EC C1ED C1EE C1EG C1EG C1EH C1EJ...

Page 5: ...crate cover out to ward you then up to clear vehicle fascia NOTICE Do not lift crate cover vertically Pull crate cover out and up at front end of vehicle Refer to illustration rbl2010 002 004_a FRONT...

Page 6: ...1 Windshield to remove 2 Cut tapes here 4 Remove front wheels from crate base rbl2013 003 001_b TYPICAL 1 Front wheels 5 On RH side remove shipping covers from fend ers 6 Remove two fenders from sub c...

Page 7: ...anel nut All models except Brazil Body panels 4 M6 x 20 Torx screw Body panels 4 Plastic washer Body panels 2 Plastic washer All models except Brazil Body panels 4 PREDELIVERY KIT DESCRIPTION WHERE US...

Page 8: ...od uses a chain block Use the proper method ac cording to your shop layout Conventional Method 1 Remove piece of wood located at the front of the vehicle NOTE This piece of wood can be used to level t...

Page 9: ...brake chattering squeaking and brake pad replace ment would be necessary BRAKE DISC CLEANING SERVICE PRODUCT REQUIRED TOOL XPS BRAKES AND PARTS CLEANER CAN P N 219 701 776 XPS BRAKES AND PARTS CLEANER...

Page 10: ...ation rbl2014 002 001_a 1 Metal plate to remove 2 Screws to remove Vehicle Removal NOTE Parking brake pedal brakes only the rear wheel Press the pedal down to apply the parking brake Press the pedal d...

Page 11: ...ays move vehicle rearward out of the crate base PARTS TO BE INSTALLED Front Cargo Module WARNING Make sure battery is not connected before installing front cargo module Do not install front cargo modu...

Page 12: ...usly removed panel nut on lateral bracket rbl2013 002 020_a TYPICAL 1 Panel nut 3 Remove antenna from the cargo module sub crate rbl2014 003 003_a ANTENNA REMOVAL 1 Antenna 2 Front cargo module sub cr...

Page 13: ...e holes on the vehicle frame for M6 x 20 screws from PDI kit NOTE Running a tap through the two middle holes is not necessary since the M6 X 20 screws provided in the PDI kit are self tapping screws H...

Page 14: ...Storage cover switch connector option package 7 Storage cover cable 8 12 V power outlet option package LTD model only 12 Turn up and store cable and all the wiring and connectors in the front of the v...

Page 15: ...nectors on front cargo module to prevent them from being pinched between the cargo module and front frame All Models 16 Assisted by another person position front cargo module onto upper supports in th...

Page 16: ...y NOTE If you do not have a fully charged new bat tery at hand the battery can be removed from the vehicle fully charged as per manufacturers spec ification and reinstalled in the vehicle later IMPORT...

Page 17: ...CIFIEDTORQUE Battery post screws 4 N m 35 lbf in rbl2013 003 013_a 1 Battery 2 RED positive battery cable 3 Positive post battery screw 5 Apply dielectric grease on battery posts SERVICE PRODUCT Batte...

Page 18: ...through the retaining guide clips LH side of cargo module rbl2013 002 007_a 1 Horn connector Models with Low Beam Headlights Mounted in Cargo Module If necessary remove horn from vehicle to ease conne...

Page 19: ...in the body panel around the screw is an indication that it is too tight Be careful not to damage the panels Front Panels 1 Install M6 panel nuts on front panels included in the PDI kit Brazil models...

Page 20: ..._a TYPICAL LH SIDE ILLUSTRATED All Except Brazil Models Insert front tabs of upper side panel in slots pro vided in front panel rbl2014 002 005_a 1 Front panel 2 Slots for inserting front tabs of uppe...

Page 21: ...8x 20 hexagonal flange screws loosely to hold the fender in its position NOTE Be sure to install the fender light harness and ABS harness brackets as illustrated Do not torque screws at this time NOTE...

Page 22: ...tioned when torque is applied 8 Ensure cap for wheel hub nut is properly se cured to steering knuckle rbl2014 004 050_a TYPICAL 1 Check for harness bracket contact here 2 Wheel hub nut cap secure 9 Re...

Page 23: ...Models 1 Remove rear fender packaging 2 Loosen LH and RH fender support screws rbl2013 002 012_a LEFT SIDE FENDER SUPPORT 1 Screws washers and nuts 3 Pre assemble rear fender to its LH and RH rear fe...

Page 24: ...ls route the back up light harness making a loop in the locking ties as shown rbl2013 003 021_a 1 Locking ties 2 Locking ties in a loop 6 Put fender in position and install two M6 x 20 screws on each...

Page 25: ...a on RH rear side panel near the back of the vehicle Tighten by hand to a snug fit without using excessive force rbl2014 003 002_a Hang Tag and Safety Labels This vehicle comes with a hang tag and lab...

Page 26: ...on gravel dirt and sand covered roads If you must go through these road conditions slow down This hangtag may only be removed by the customer 704904124 Licence Plate Installation NOTE When a license p...

Page 27: ...perature increases fuel expands and may overflow Fuel is flammable and explosive under cer tain conditions Always wipe off any fuel or oil spillage from the vehicle NOTICE Never experiment with other...

Page 28: ...RNING When opening the reservoir the coolant can be very hot and spray out if the engine is hot In order to avoid getting burned check coolant level when engine is cold Recommended Coolant The cooling...

Page 29: ...painted surface Handle with care Brake Fluid Level Verification 1 Park vehicle on a firm level surface 2 Unlatch and lift the seat 3 Remove reservoir caps rmo2013 003 035_a 1 Brake fluid reservoir ca...

Page 30: ...rcycle oil meeting the re quirements for API service SL SJ SH or SG clas sification Always check the API service label on the oil container NOTICE To avoid damaging the clutch do not use a motor oil m...

Page 31: ...seconds al lows the suction oil pump to drain the oil from the engine crankcase back into the oil tank Not carry ing out this step could result in overfilling the en gine oil 2 Stop engine 3 Unscrew a...

Page 32: ...wheel Overpressure may burst the tire Always follow recommended pressure NOTICE Always check pressure when tires are cold before using the vehicle NOTE Tire pressure changes with temperature and altit...

Page 33: ...NG ARM ALIGNS WITH A SPOKE 7 Position the sensor behind the LH passenger footrest and hold the sonic tension meter sen sor approximately 1 cm 1 2 in from belt or closer without touching the belt rbs20...

Page 34: ...10 001 033_a CLUTCH LEVER ADJUSTMENT 1 Clutch lever 2 Adjuster dial 3 Dot Lights Headlight Aiming Adjustment North American Models Position the vehicle 10 m 33 ft in front of a test surface as shown H...

Page 35: ...e focus point cen ter point of ellipse of headlight reflection is be tween upper marks A B 1 C D rmo2008 027 105_b HEADLIGHT REFLECTION ON TEST SURFACE HIGH BEAM 1 Focus point A 894 mm 36 13 64 in abo...

Page 36: ...hile B U D S continues to function in the background Never disconnect any cable while updating the ECM MANDATORY TOOLS A personal computer laptop or desktop MPI 2 INTERFACE CARD P N 529 036 018 MPI 2...

Page 37: ...TYPICAL NOTE It can also be done directly on the info cen ter using the selector button Resetting Last Service 1 Click on the RESET SERVICE button to reset the informations vbl2006 007 004 TYPICAL NOT...

Page 38: ...tion through the category icons located at the top left area of the screen in this order Default riding screen Audio CB Trip meter and Preferences Each press of the button will move the selection to t...

Page 39: ...203_a Select 12 24 HOUR in secondary category Select the appropriate value in main unit or set ting Language Setting In the preferences screen choose Languages Select the appropriate language from the...

Page 40: ...l 10 1 With the engine running attempt to shift into reverse without pulling the reverse interlock lever back 10 2 Release the clutch lever 10 3 If the transmission is allowed to shift to reverse the...

Page 41: ...with a soft wash mitt and a mild cleaning product safe for matt paint To remove foreign substances such as insects use a soft applicator and a mild sol vent Saturate and soak area before cleaning Rub...

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