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EN-Rev IM/GN-RM-EU/1.21P Copyright ©  June, 2021. CSI Solar Co., Ltd.

 

www.csisolar.com

 

OPTIMUM ORIENTATION AND TILT 

 

To  maximize  the  annual  yield,  please  calculate  the 
optimum  orientation  and  tilt  for  PV  modules  in  that 
specific installation site. The highest yields are achieved 
when  sunlight  shines  perpendicularly  onto  the  PV 
modules.   

AVOID SHADING 

 

Even  minor  partial  shading  (e.g.  from  dirt  deposits) 
reduces  yields.  A  module  can  be  considered  to  be 
unshaded if its entire surface is free from shading all 
year round. Sunlight should be able to reach at least the 
module even on the shortest day of the year. 

 

Constant shading conditions can affect module service 
lifetime, due to accelerated ageing of the encapsulation 
material and thermal stress on the bypass diodes.   

RELIABLE VENTILATION 

 

Sufficient clearance (at least 102 mm (4.02 in)) between 
the module frame and the mounting surface is required 
to allow cooling air to circulate around the back of the 
module. This also allows condensation or moisture to 
dissipate.   

 

According  to  UL  1703,  any  other  specific  clearance 
required  for  maintaining  a  system  fire  rating  should 
prevail. Detailed clearance requirements pertaining to 
system fire ratings must be provided by your racking 
supplier. 

5.1 MODULE WIRING 

CORRECT WIRING SCHEME 

 

Cable  management  scheme  should  be  reviewed  and 
approved by the EPC contractor; in particular required 
cable lengths should be cross-checked considering the 
specificities of the tracker structure like bearing house 
gaps.  If  longer  cable  or  additional  jumper  cable  is 
requested,  please  contact  Canadian  Solar’s  sales 
representative in advance. 

 

Ensure that the wiring is correct before starting up the 
system. If the measured open circuit voltage (Voc) and 
short-circuit current (Isc) differ from the specifications, 
this indicates that there is a wiring fault. 

 

When modules have been pre-installed but the system 
has not been connected to the grid yet, each module 
string should be kept under open-circuit conditions and 
proper  actions  should  be  taken  to  avoid  dust  and 
moisture penetration inside the connectors. 

 

Do not connect different connectors (brand and model) 
together. 

 

The maximum distance between two adjacent module 
frames  should  be  within  50  mm  (1.96in)  for  the  side 
with mounting clamps, and within 25 mm (0.98in) for 
the side without mounting clamps, in order to meet the 
system cable scheme.

 

CORRECT CONNECTION OF PLUG CONNECTORS 

 

Make  sure  that  all  connections  are  safe  and  properly 
mated. The PV connector should not be subject to stress 
from the exterior. Connectors should only be used to 
connect the circuit. They should never be used to turn 
the circuit on and off.   

 

Connectors are not waterproof when unmated. When 
installing modules, connector should be connected to 
each other as soon as possible or appropriate measures 
(like using connector endcaps) should be taken to avoid 
moisture and dust penetrating into the connector. 

 

Do  not  clean  or  precondition  the  connectors  using 
lubricants or any unauthorized chemical substances. 

USE OF SUITABLE MATERIALS 

 

Only use dedicated solar cable and suitable connectors 
(wiring  should  be  sheathed  in  a  sunlight-resistant 
conduit  or,  if  exposed,  should  itself  be  sunlight-
resistant)  that  meet  local  fire,  building  and  electrical 
regulations. Please ensure that all wiring is in perfect 
electrical and mechanical condition.     

 

Installers  may  only  use  single-conductor  cable  listed 
and labeled as USE-2 or PV wire which is 90°C wet rated 
in  North  America,  and  single  conductor  cable,  2.5-16 
mm² (5-14 AWG), 90°C wet rated in other areas (i.e. TUV 
2PfG1169  or  EN50618  approved),  with  proper 
insulation  which  is  able  to  withstand  the  maximum 
possible system open-circuit voltage.   

 

Only copper conductor material should be used. Select 

All manuals and user guides at all-guides.com

Summary of Contents for CS5AH

Page 1: ...For professional use only INSTALLATION MANUAL OF REPLACEMENT SOLAR MODULES All manuals and user guides at all guides com...

Page 2: ...0 MECHANICAL ELECTRICAL SPECIFICATIONS 4 4 0 UNPACKING AND STORAGE 5 5 0 MODULE INSTALLATION 6 5 1 MODULE WIRING 8 5 2 GROUNDING 9 6 0 MOUNTING INSTRUCTIONS 10 6 1 MOUNTING METHOD BOLTING 10 6 2 MOUN...

Page 3: ...damages of any kind including without limitation bodily harm injury or damage to property in connection with handling PV modules system installation or compliance or non compliance with the instructi...

Page 4: ...a thin solder coating layer that contains lead CAS no 7439 92 1 Under normal or reasonably foreseeable conditions of use exposure to the lead that is contained in our solar modules can be excluded How...

Page 5: ...ng to engineering optimization and approval of project specific module string lengths 4 0 UNPACKING AND STORAGE PRECAUTIONS Modules should be stored in a dry and ventilated environment to avoid direct...

Page 6: ...ian solar modules have been qualified for Application Class A equivalent to Safety Class II requirements Modules rated under this class should be used in systems operating at voltage above 50V or powe...

Page 7: ...e wired in series to increase voltage or in parallel to increase current To connect modules in series connect the cables from the positive terminal of one module to the negative terminal of the next m...

Page 8: ...ndicates that there is a wiring fault When modules have been pre installed but the system has not been connected to the grid yet each module string should be kept under open circuit conditions and pro...

Page 9: ...nded and that module installation should comply with all applicable local electrical codes and regulations Grounding connections should be installed by a qualified electrician Connect module frames to...

Page 10: ...ional holes or modify the module frame Doing so will void the warranty Classic modules can be installed in either landscape or portrait orientations Refer to the detailed instructions for further guid...

Page 11: ...Middle four holes installation method A Short frame four holes installation method B Inner four holes installation method B Middle four holes installation method B Installation Method Module Types Sho...

Page 12: ...stem designer and installer are responsible for load calculations and for proper design of support structure Canadian Solar s warranty may be void in cases where improper clamps or unsuitable installa...

Page 13: ...400 5400 2400 5400 3600 A1 Range mm CS5AH 220 380 330 400 CS5PH 220 390 330 400 CS6AH CS6A P PLUS 220 440 270 330 CS6PH CS6P P PLUS 0 239 331 550 240 330 CS6XH CS6X P PLUS 340 550 410 490 6 2 2 Four c...

Page 14: ...ww csisolar com 6 2 3 Four clamps on long side of frame and rails parallel to the long side frame Module Types Max Mechanical Load Pa 4000 2400 5400 2400 A1 Range mm CS6PH CS6P P PLUS 240 330 CS6XH CS...

Page 15: ...thods are found When installing insertion profiles please take the following measures into account 1 Do not bend the module frame 2 Do not touch the front glass or cast shadow onto it 3 Do not damage...

Page 16: ...have to be located under the modules the gap H between the frame and the racking structure should be at least 25mm If your tracker design cannot meet the above distance requirement please contact Can...

Page 17: ...racked or broken modules represent an electric shock hazard due to leakage currents and the risk of shock is increased when modules are wet Before cleaning thoroughly inspect modules for cracks damage...

Page 18: ...adian Solar recommends cleaning the soft dirt like dust on modules just with air pressure This technique can be applied as long as the method is efficient enough considering the existing conditions Me...

Page 19: ...CS5AH 210M 210 41 6 5 07 49 4 5 38 15 CS5PH 235P 235 50 8 4 63 62 6 4 93 15 1602 x 1061 x 40 35 20 30 CS5PH 240P 240 51 0 4 71 62 8 5 00 15 CS5PH 245P 245 51 4 4 79 63 0 5 07 15 CS5PH 250P 250 51 4 4...

Page 20: ...9 41 36 7 10 02 20 CS6PH 290M 290 30 6 9 48 36 9 10 08 20 CS6PH 295M 295 30 9 9 55 37 1 10 14 20 CS6PH 300M 300 31 2 9 62 37 3 10 19 20 CS6PH 305M 305 31 5 9 69 37 5 10 25 20 CS6PH 310M 310 31 8 9 75...

Page 21: ...70M PLUS 270 48 0 5 63 57 7 5 98 20A CS6A 210P PLUS 210 24 5 8 58 29 7 9 17 20A 1324 x 982 x 40 35 15 50 CS6A 215P PLUS 215 24 7 8 71 29 9 9 23 20A CS6A 220P PLUS 220 24 9 8 84 30 1 9 29 20A CS6A 225P...

Page 22: ...TIONS AND DATES Rev 1 0 was amended and released on October 2020 Rev 1 1 was amended and released on December 2020 Rev 1 2 was amended and released on March 2021 CSI Solar Co Ltd 199 Lushan Road SND S...

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