Canalta Combustex BMS-2000, Operation Manual

Page 1: ...Combustex BMS 2000 O P E R AT I O N S M A N U A L O P E R AT I O N C O N F I G U R AT I O N C A L I B R AT I O N I N S TA L L AT I O N B149 3 Compliant Burner Mangagement System BMS Software Version 5...

Page 2: ...ain system security through password protection Access a wide selection of sequencing monitoring and control information through easy page scrolling on the heated back lit display Gain flexibility wit...

Page 3: ...G THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS 1 DIVISION 2 GROUPS B C D OR NON HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD DO NOT DISCONECT EQUIPMENT WHILE CIRCUIT IS LIVE UNLESS AREA IS KNOWN T...

Page 4: ...nce Status Shutdown Annunciation 2 4 Temperature Control 2 5 Output Status 2 6 Auxiliary Analog Inputs and Shutdowns 2 7 PID Control Parameters 3 CONFIGURATION OF THE BMS 2000 3 1 Overview 3 2 Configu...

Page 5: ...ath Another fluid oil or gas is routed through the bath to be heated This is referred to as the Process The BMS will control up to two pilots and two main burners handle temperature control of the bat...

Page 6: ...tact Low Bath Level Burner 1 Main Valve Proof of Closure 3 Additional inputs for Dual Burner Systems Burner 2 Flame Sensor Failure Burner 2 Flame Failure to Relight Burner 2 Fuel Gas Low Pressure Burn...

Page 7: ...lsed Wide variety of configurable safety interlock devices factory set to standard settings Remote start stop is configurable Auto startup after power failure is configurable Intermittent pilot or sta...

Page 8: ...ed to above to calculate total Total current draw not to exceed 3A Display Low Temp Heated LCD Mounting Wall Mount Bracket Standard 2 Pipe Mount Optional Communication Digital Analog and Modbus 1 7 DE...

Page 9: ...Note the BMS display must read CLEAR TO START in order to initiate startup sequence STOP cancels the ignition sequence and or shutdown the operation of the BMS and pilot by closing all fuel train valv...

Page 10: ...r to access the Configuration Menu Note Configuration Menu is password protected CALIB allows the user access to the Calibration Menu Note BMS must be shut down not in NORMAL OPERATION in order to acc...

Page 11: ...been configured use that value If the USER password has not been configured use the MASTER password Factory presets are as follows MASTER Password is 1313 and can be used if USER password is forgotten...

Page 12: ...buttons In the example below three shutdowns are active the first of which is due to low voltage All shutdowns must be cleared before being permitted to proceed To clear them 1 Satisfy the shutdown c...

Page 13: ...e appears after depressing the START button ignitor is on Preset Trial for Ignition Period The following message is displayed once the system has verified the pilot flame If after reaching Normal Mode...

Page 14: ...le viewing this page the operator can Adjust the Local Set Point Switch between Local Remote or Serial Set Point Control Adjust Manual Control s Output Value To make these changes 1 Depress the SELECT...

Page 15: ...X ANALOG INPUTS AND SHUTDOWNS Page four of the BMS 2000 controller displays two monitored values Spare Thermocouple Input 1 if selected This value can be labeled as 1 Stack Bath or Process Input can b...

Page 16: ...roportional for PID control only Integral Reset for PID control only Derivative Rate for PID control only Dead Band for ON OFF control only To make these adjustments 1 Depress the SELECT ITEM key repe...

Page 17: ...t of options 4 When a numerical value appears and the cursor is flashing the value is open for adjustment Use the SELECT ITEM key to move the cursor and the and buttons to change it 5 If a numerical v...

Page 18: ...F Preset at 250 C 482 F N A when Flame Detection config ured to Contact flame rod UV 5 2 T C Flame 2nd Level 0 800 C 32 1472 F Preset at 450 C 842 F N A when Flame Detection config ured to Contact fla...

Page 19: ...te Only 0 800 C 32 1472 F 26 Spare Temp 2 T C Label Stack 2 Bath Process 27 Allow Auto Manual Yes No 28 Control Mode None Proportional On Off 29 Main Bath T C High Temp No 0 600 C 32 1112 F 30 Bath Hi...

Page 20: ...into Normal Operation upon crossing this set point Preset at 450 C 842 F This value represents the first level of the flame proving sequence for burner 2 if Flame Detection is configured to Thermocou...

Page 21: ...utput can be a steady 24VDC or a pulsed 5 Hertz 20 duty cycle 24 Volt output Note The BMS 2000 will not initiate an auto re ignition unless the unit was in normal operation at the time of flame fail a...

Page 22: ...ll require proof of closure from burner 2 main valve before ignition sequence will be enabled When utilizing ON OFF temperature control the main burner is cycled on and off to maintain bath and or pro...

Page 23: ...umeric temperature setting is crossed This applies the label to the previous thermocouple input Whatever tag is chosen is displayed on page five The Bath tag here should not be confused with the dedic...

Page 24: ...the bath T C for HTSD Yes Controller will use the bath T C for HTSD and will shut down when this configured numeric temperature setting is crossed Recommended as a fall back to the bath high temperatu...

Page 25: ...nfigures the behaviour of the controller display backlight Steady On Backlight stays on whenever the controller is powered up Off Backlight is disabled Light Activated Backlight will turn on when the...

Page 26: ...Free 1 855 226 2582 This sets the filter which mathematically smooths noisy signals for the pilot and spare thermocouple input This sets the filter which mathematically smooths noisy signals for the b...

Page 27: ...Scroll to the Zero value of the input to be calibrated 3 Press the ACK key A flashing cursor allows the value to be changed 4 Use the SELECT ITEM key to move the cursor 5 Use the and buttons to chang...

Page 28: ...2 1472 F Type K Thermocouple Input Spare 2 Temp Zero Value 0 800 C 32 1472 F Type K Thermocouple Input Spare 2 Temp Span Value 0 800 C 32 1472 F Type K Thermocouple Input Remote Set Point Zero 4ma 0 8...

Page 29: ...0 25 751 180 7 338 640 26 599 200 8 137 660 27 445 220 8 938 680 28 128 240 9 745 700 28 288 260 10 560 720 29 165 280 11 381 740 30 799 300 12 207 760 31 629 320 13 039 780 32 455 340 13 874 800 33 2...

Page 30: ...r tight seal through the use of a Myers Hub or other approved CEC wiring methods Wiring Methods 1 Use rigid steel or aluminum conduit 2 Interconnecting wiring Power to the BMS and interconnecting powe...

Page 31: ...re available 1 Remote Stop 2 Remote Start 3 Flame Detection 1 Input 4 Flame Detection 2 Input 5 Low Bath Level 6 Aux High Temp 7 Low Fuel Pressure Burner 1 8 Low Fuel Pressure Burner 2 9 Proof of Clos...

Page 32: ...3 SD indication ON when there are no shutdowns active OFF when there are any shutdowns active 15 Pilot 1 Unlatch available upon request for latching solenoids only 16 Pilot 2 Unlatch available upon r...

Page 33: ...2 OUTPUT POWER FLAME STATUS 2 REMOTE START SOV MAIN 1 SHUTDOWN VALVE SOV MAIN 1 TEMP CONTROL ON OFF SOV PILOT 1 SOV MAIN 2 SHUTDOWN VALVE SOV MAIN 2 TEMP CONTROL ON OFF SOV UNLATCH PILOT 2 SOV PILOT...

Page 34: ...T REMOTE BATH TEMPERATURE SETPOINT INPUT TS3 7 8 TS1 5 6 7 8 TS7 7 8 TS9 7 8 TS3 1 2 TS5 5 6 T C T C T C LLSD HTSD AUX BATH HIGH TEMP BATH LOW LEVEL CONFIGURABLE ADDERS see manual section 3 2 BATH TEM...

Page 35: ...PERATURE OUTPUT REMOTE BATH TEMPERATURE SETPOINT INPUT TS3 7 8 TS1 5 6 7 8 TS7 7 8 TS9 7 8 TS3 1 2 TS5 5 6 T C T C T C LLSD HTSD AUX BATH HIGH TEMP BATH LOW LEVEL CONFIGURABLE ADDERS see manual sectio...

Page 36: ...7 7 8 TS9 7 8 TS3 1 2 TS5 5 6 T C T C T C LLSD HTSD AUX BATH HIGH TEMP BATH LOW LEVEL CONFIGURABLE ADDERS see manual section 3 2 BATH TEMP SPARE 1 TEMP SPARE 2 TEMP Dedicated to Process on Version 5 0...

Page 37: ...SPARE 1 TEMP SPARE 2 TEMP Dedicated to Process on Version 5 032 TS2 3 4 TS2 1 2 TS5 7 8 TS6 5 6 TS6 1 2 TS2 7 8 TS4 3 4 TS10 1 2 TS1 3 4 TS10 7 8 TS8 1 2 TS4 7 8 TS8 7 8 LPSD 1 TS2 5 6 TS3 5 6 TS7 6...

Page 38: ...TS2 3 4 TS2 1 2 TS5 7 8 TS6 5 6 TS6 1 2 TS2 7 8 TS4 3 4 TS10 1 2 TS1 3 4 TS10 7 8 TS8 1 2 TS4 7 8 TS8 7 8 LPSD 1 HPSD 1 TS4 5 6 TS2 5 6 TS3 5 6 TS7 6 TS1 1 2 TS3 5 6 TS9 6 SET AS PER PILOT BURNER REQU...

Page 39: ...g BMS hardware are indicated in one of two ways An error message is displayed on the BMS 2000 LCD screen e g Flame 1 T C Failed indicating a faulty thermocouple on pilot 1 A shutdown cannot be cleared...

Page 40: ...g good exposure to flame Also ensure pilot assembly is correctly installed and aligned with main burner Verify spark plug is producing strong spark If spark plug is faulty replace with new one 7 Flame...

Page 41: ...faulty thermocouple on T C input TS6 3 4 Check wiring of thermocouple to BMS and ensure wires are securely and properly terminated Check T C condition with mV meter or T C calibrator If T C is faulty...

Page 42: ...s OK check P O C contact function Replace Limit Switch if contact is faulty If problem persists perform DI Test 01 23 Remote Shutdown Remote S D discrete input signal is activated from remote location...

Page 43: ...calibrator If T C is faulty replace with new one If wiring and T C are OK disconnect T C and jumper terminals If S D is still active with terminal jumpered contact Combustex for replacment of T C modu...

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