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5.

 

Installing Support Rail(s):

 See Figure 5. Place support rail(s) 

in location using supplied 3/8” bolt, washer, serrated strut nut 

and finger tighten (see Detail C). Align support rails with “A” 

dimension from rack assembly drawing (See Detail D) and 

install rail covers. Note: An internal/external “star” washer is 

used in place of the lock washer on the bottom tier or step for 

grounding connection. Optional third rail should be installed at 

this time. 

 

For rack lengths greater than 20 ft, the rails come in two 

sections and are to be joined with a rail splice kit (P/N 

RE05149 (See Figure 6). The rail lengths have been sized 

to ensure that the joint occurs near the middle of the span 

between two frames. 

ASSEMBLY INSTRUCTIONS FOR RDC STANDARD AND EP RACKS 

6.

 

Leveling:

 Check that the rack is level and square. Torque down 

all bolts. First torque the cross brace bolts to 55-65 ft.-lb. [75-88 

N-m], then torque the rail to frame bolts to 15-20 ft.-lbs [20-27 

N-m]. Torque anchor bolts to manufacturer’s recommended 

value.

 

This concludes the steps required to install a C&D Standard 

Rack, please proceed to step 8 for cell installation or if you are 

installing an EP Rack, continue on to step 7.

Rack Label Placement

"A"

"A"

See rack

assembly drawing

for "A" values

Support Rail Location

Support Rail

and Cover

3/8-16 Hex Bolt

Channel

Serrated Nut

Support Rail

and Cover

Rail Splice Kit

Assembled

(P/N RE05149)

Rail Splice Kit

FIGURE 5

DETAIL C

DETAIL D

FIGURE 6

Rail covers are supplied in 3’ and 4’ lengths. Rail covers are to be placed end to end over the entire rail length.

RS02098/0114/CD   

 

 

 

 

 

 

 

                    www.cdtechno.com

Support Rail Installation

Summary of Contents for RDC Series

Page 1: ...e codes Do not attach rack to walls without consulting the appropriate structural engineer Mounting holes are provided in the base of each frame All frames must be secured to floor using all anchor bo...

Page 2: ...vide floor mounting hardware SEE PAGE 7 8 FOR LOCATION OF MULTI RACK ARRANGEMENTS 4 Initial Assembly Anchor bolt washers P N RD05084 or RD05100 for three tier racks are supplied with the EP racks Each...

Page 3: ...NSTRUCTIONS FOR RDC STANDARD AND EP RACKS 6 Leveling Check that the rack is level and square Torque down all bolts First torque the cross brace bolts to 55 65 ft lb 75 88 N m then torque the rail to f...

Page 4: ...ount of water unscented talcum or Dow Corning III may be applied to the rail cover to help reduce friction For rows having an odd number of batteries the center of the first battery installed will mat...

Page 5: ...d Cover Serrated Nut Corner Bracket Assembled Side Restraint Rail and Cover Support Rail and Cover End Restraint Rail and Cover End Rail Restraint Rail s and Corner Brackets assembly is reversed the e...

Page 6: ...cable assemblies as determined by the battery arrangement Refer to Battery Installation Manual RS 1476 for more detail on battery connection and initialization charge Follow Battery Installation Manu...

Page 7: ...anchor bolt slots with a 1 06 x 0 69 26 9 mm x 17 5 mm for One Tier and Two Step rack models and a 1 06 x 0 81 26 9 mm x 20 6 mm for Two Tier and Three Tier rack models The distance between the anchor...

Page 8: ...19 7899 800 543 8630 customersvc cdtechno com www cdtechno com End to End Rack Installation Instructions Where a continuous rack string is required two racks may be installed adjacent in length Frame...

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