Cannondale Bad Habit, Owner'S Manual Supplement

Page 1: ...READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Habit Owner s Manual Supplement ...

Page 2: ...ult in death or serious injury NOTICE Indicates special precautions that must be taken to avoid damage The following symbols are used in this manual Symbol Name Description NGLI 2 NGLI 2 synthetic grease Apply NGLI 2 synthetic grease CRB GEL Carbon gel Apply carbon gel friction paste KF115 2 Medium strength removable thread lock Apply Loctite 242 blue or equivalent ...

Page 3: ... bike You may also contact us using the appropriate country region location information You can download Adobe Acrobat PDF versions of any manual supplement from our website http www cannondale com Contacting Cannondale Cannondale USA Cycling Sports Group Inc 1 Cannondale Way Wilton CT 06897 USA 1 800 726 BIKE 2453 Cycling Sports Group Europe B V Mail Postbus 5100 Visits Hanzepoort 27 7570 GC OLDE...

Page 4: ... For Safety in your Cannondale Bicycle Owner s Manual BEFORE you ride You can be severely injured paralyzed or killed in an accident if you ignore this warning Inspection Crash Damage Of Carbon Frames Forks After A Crash Or Impact Inspect frame carefully for damage See PART II Section D Inspect For Safety in your Cannondale Bicycle Owner s Manual Do not ride your bike if you see any sign of damage...

Page 5: ...e information about Intended Use and Conditions 1 5 Servicing This supplement may include procedures beyond the scope of general mechanical aptitude Special tools skills and knowledge may be required Improper mechanical work increases the risk of an accident Any bicycle accident has risk of serious injury paralysis or death To minimize risk we strongly recommend that owners always have mechanical ...

Page 6: ...imum Fork Length You must select a replacement fork not only based on head tube diameter but the critical factor of frame maximum fork length Do not exceed maximum fork length Exceeding the MAXIMUM FORK LENGTH limit can overload the frame causing it to break while riding Your retailer MUST follow and observe this specification for your bike For Maximum Fork Length specifications for Cannondale bic...

Page 7: ...ke s fork or frame design Also be sure to follow the manufacturer s recommendations of your front fork and rear shocks When you are considering tires for your bike consider The actual measured size of a tire may be different than its sidewall marking Each time you mount a new tire take the time to inspect the actual clearance between the rotating tire and all parts of the frame The U S Consumer Pr...

Page 8: ...ou must not rely on this marking as an indication of the proper minimum seat post insertion depth You can be severely injured paralyzed or killed in an accident if you ignore this warning Rear Shocks Select only compatible shocks and forks for your bike Do not modify your bike in any way to mount one Have your shock or fork installed by a professional bike mechanic Riding with the wrong rear shock...

Page 9: ...ost Insert 100 mm Tire Size x Max Width measured XS 27 5 in x 2 5 in S XL 29 in x 2 5 in 27 5 in x 2 8 in Max Fork Length 551 mm Rear Shock Eye To Eye Stroke Bushing Width XS 190 mm 45 mm S XL 210 mm 50 mm Recommended Sag measured at shock 25 11 mm Chain Guide ISCG 05 Rear Brake Mount Type Min Max Rotor Dia Post Mount 180 mm Rear Axle Type Length Maxle TA 148 x 12 mm 180 mm Length Ai Offset Rear W...

Page 10: ...e 74 5 F Stand Over 70 72 75 77 78 G Head Tube Length 9 5 10 5 11 5 12 5 13 5 H Wheel Base 110 3 114 4 117 6 121 124 4 I Front Center 67 71 74 3 77 8 81 1 J Chain Stay Length 43 5 K Bottom Bracket Drop 2 8 3 8 L Bottom Bracket Height 33 1 33 9 M Fork Rake 4 4 5 1 N Trail 11 2 O Stack 60 60 7 61 6 62 5 63 4 P Reach 36 6 40 0 43 0 46 0 49 0 Geometry Habit G O B P D E L J H I A K M F N E C All Specif...

Page 11: ...be Angle 66 3 E1 Seat Tube Angle Effective 74 5 F Stand Over 71 7 74 7 76 7 77 7 G Head Tube Length 10 5 11 5 12 5 13 5 H Wheel Base 114 6 118 121 4 124 7 I Front Center 71 3 74 7 78 2 81 4 J Chain Stay Length 43 4 K Bottom Bracket Drop 2 8 L Bottom Bracket Height 33 6 M Fork Rake 5 1 N Trail 10 6 O Stack 60 7 61 6 62 5 63 4 P Reach 40 43 46 49 Geometry Bad Habit G O B P D E L J H I A K M F N E C ...

Page 12: ...ousing or brake cable through the opening in the tube wall 2 Slide the open cable guide over the exposed housing end 3 Insert the cable guide into the frame Use a 2 5mm allen key to push on the bolt head to ease installation 4 Pull the excess housing slack out of the frame 5 Tightening the guide bolt until the cable no longer moves Do not over tighten Cable Guide K32109 Guide Bolt Guide Housing Ca...

Page 13: ...ev 1 English To insert in frame opening press both inward on the guide bolt with the tool end and on the housing side NOTE Pulling the slack from the frame before tightening the guide bolt will reduce cable rattle ...

Page 14: ...he housing into the chainstay opening Push the loop of cable until the housing end exits the chainstay shown B 4 Continue pushing the housing until the housing enters the chainstay tube shown C 5 Remove the rear chainstay pivot hardware to access the rear opening of the chainstay 6 While pushing the housing from the front of the chain stay guide the housing up through the routing hole using a pick...

Page 15: ...13 134938 Rev 1 English A B C D ...

Page 16: ...routing Please see the below diagram to see entry exit points and recommended uses An internal tube is not present in the lower head tube opening on the non drive side shown as SR below Cable Routing Carbon Front Triangle RD RD RB SP SR RD RD RB SP RB RD Rear Derailluer RB Rear Brake SP Seat Post Remote SR Shock Remote ...

Page 17: ...dware to access the rear of the chainstay 3 While pushing the housing from the front of the chain stay guide the housing up through the routing hole using a pick To ease installation use pliers to give the end of the housing a slight bend shown B 4 Secure the forward end of the housing using two zip ties shown C Cable Routing Carbon Chain Stay A B C ...

Page 18: ...okes The Habit features size specific yoke lengths Please see the table below to check the proper yoke length for each frame size Please check underneath the yoke for length markings 100 120 130 Frame Size Yoke Length XS 100 mm S 100 mm M 100 mm L 120 mm XL 130 mm ...

Page 19: ... is installed in the yoke extension ensure that darker shaded areas shown below are clean and thoroughly greased with a high quality bearing grease NOTE When tightening insert tool into and hold female bolt turn bolt to avoid scuffing the female bolt Female male ...

Page 20: ... Assemble all components of the frame leaving the shock and yoke extension unatta ched Allow the suspension to rest under gravity 2 Assemble the shock using the forward eyelet frame side 3 Assemble the shock yoke 90 from the side of the ST 4 Rotate the yoke around the seat tube until it is inline with the rear shock eyelet and install the shock yoke bolt loosely 5 Assemble the yoke to link hardwar...

Page 21: ...19 134938 Rev 1 English ...

Page 22: ...teeper head tube angle 0 5 higher bottom bracket height 3 mm and reach 3mm TIG H T E N T I G H T E N High Low Model Habit Bad Habit Wheel Size 27 5 in 29 in 27 5 in Standard Flip Position High Low High Alternate Flip Position Low High Low In the Standard Flip Chip position the geometry of the bike is shown on the Geometry tables on pages 8 and 9 NOTE Insert the hex tool completely into the flip ch...

Page 23: ... Chip IMPORTANT Whenever a change is made to the Flip Chip position make sure the the hardware flip chips and seat stay sockets are wiped clean Re apply the specified thread lock to the bolt threads and tighten to the specified torque shown in High position socket ...

Page 24: ...s The flat side of the spacers should face out as shown When tightening the axles insert the 5 mm hex key completely into the axle to prevent damage when turning the bolt Always clean and re apply the specified thread lock to the bolt threads Tighten with a torque wrench to the specified torque Dropouts 2 5 N m 2 5 N m Pivot Axle Spacer Protector ...

Page 25: ...thout binding Each bearing should be fixed securely in the opening Check to make sure each circlip is seated in the groove s Inspection frequency should be based upon how and where you ride Evidence of damage would be excessive play visible wear or corrosion of bearings If you find any damage to the parts discontinue riding until all the parts bearings pivot axles spacers can be replaced This will...

Page 26: ... drive side and and turn counter clockwise until it can be removed To install the LockR from the frame 1 Disassemble and clean all parts of the LockR axle Do not install it assembled Inspect the parts for damage burrs scratches deformity wear Replace the entire LockR assembly if any damage is found 2 Apply a light coating of a high quality bicycle bearing grease to all parts 3 Align the linkage an...

Page 27: ...25 134938 Rev 1 English Unthread tap mallet dislodged remove 4 3 Insert 5mm turn to free 5m m 3 Remove 6m m Unthread Remove 1 T25 NGLI 2 NGLI 2 5 N m 1 N m DO NOT INSTALL ASSEMBLED ...

Page 28: ...m spacing only Other Ai equipped bike with 142mm or 135mm rear spacing use a 6mm offset NOTICE USE ONLY 3mm Ai OFFSET REAR WHEELS Incorrect wheel offset can damage your frame Standard wheel assembled on this frame will result in insufficient tire clearance leading to rubbing and serious frame damage This kind of damage is not covered by the Cannondale Limited Warranty Building Truing a Wheel If yo...

Page 29: ...on the dropout with a nylon brush old toothbrush Inspect the area for any damage Lightly grease the dropout surface Always clean and re apply the specified thread lock to the bolt threads Tighten with a torque wrench to the specified torque NGLI 2 2 2 N m CK3257U00OS Hanger Replacement Bolts ...

Page 30: ... FT 2 8 N m 2 15 N m ID Part Number Description CRB ALLY A K36169 Habit Pivot Hardware B K36179 Habit Pivot CS SS LNK Brgs C CK3257U00OS Derailleur Hanger TA ST SS 015 D K34129 CS and Horst Pivot Protectors E K34239 Habit CS SS ST Clear Protectors ID Part Number Description CRB ALLY F K36109 Habit Yoke XS M BLK K36099 Habit Yoke L BLK K36089 Habit Yoke XL BLK G K91069 Habit Suspension Link BLK ...

Page 31: ...CRB ALLY H K36079 Habit Shock Bolts I K32069 Habit CRB Rubber Frame Grommets J K34139 Habit DT Protector XS S K34149 Habit DT Protector M XL K K32109 Slide Guides QTY 6 L KP388 Seat Binder MTN Bolt 34 9 ID Part Number Description CRB ALLY M KP197 SRM PF30 Bottom Bracket Cups And Bearings N KB6180 BB30 Bearing Blue QTY 2 0 K22037 BB30 Bearing Blue QTY 24 P CK9017U00OS 17X30 Bearing Tool ...

Page 32: ... See Yoke Correct tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety durability and performance of your bicycle We urge you to have your dealer correctly torque all fasteners using a torque wrench If you decide to tighten fasteners yourself always use a calibrated torque wrench Tightening Torques ...

Page 33: ...ection Check the various frame protectors downtube headtube chainstay swingarm on your bike Make sure they are in place and in good condition Before first ride Damage Inspection Clean and visually inspect entire bike frame swing arm linkage assembly for cracks or damage Before and after each ride Check Tightening Torques In addition to other component specific tightening torques for your bike tigh...

Page 34: ...32 134938 Rev 1 Habit Owners Manual Supplement Use this page to write record important information about your bike e g maintenance history dealer contact information settings etc NOTES ...

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Page 36: ...g Sports Group Europe B V Hanzepoort 27 7570 GC Oldenzaal Netherlands 41 61 4879380 servicedeskeurope cyclingsportsgroup com CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 1202732288 sales cyclingsportsgroup co uk WWW CANNONDALE COM 2018 Cycling Sports Group Habit Owner s Manual Supplement 134938 Rev 1 ...