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7

134911 Rev 1.

ENGLISH

SYNAPSE - OWNERS MANUAL SUPPLEMENT

BB Internal Routing

NOTICE

Keep all cables and wires outside the inner bonded 
alloy BB shell (1).  Do not route cables or wires inside 
the inner alloy shell.

Secure all mechanical cables and electronic 
wires safely inside the frame, so they cannot 
unintentionally enter the inner alloy BB shell 
through the access holes (a). The access holes are 
only to support installation and removal of parts 
through the frame tube easier. Do not permit cables 
or wires to unintentionally enter the shell through 
these holes.

Mechanical cables and electronic wires  that contact  
the rotating crank set spindle can cause serious 
component damage. 

RD

RB

FD

RD

RB

1

(a)

NOTICE

BEARINGS 

- Repeated removal and reinstallation 

can  damage  BB shell surfaces resulting in poor 
bearing fit.   

• 

Do not face, mill or machine the bottom 
bracket shell for any reason.  

• 

Repeated removal and reinstallation of BB 
components could result in damage to the 
shell and is not recommended.

Damage caused by improper installation/
removal is not covered under your warranty.

Bearings

Inspect bearing condition annually (at a minimum) 
and  anytime the crank set assembly is disassembled 
or serviced.   With the crank set removed, rotate the 
inner bearing race of both bearings; rotation should be 
smooth.  No play or movement inside the shell.   If the 
bearing is damaged, replace both bearings with new 
ones. 

Remove the old bearings with the bearing removal tool 

KT011/.  

To install bearings, use a headset press and Cannondale 
tool 

KT010/ 

.  Clean  inside of shell apply a high-quality 

bicycle bearing grease to the inside surface.   Press 
bearing one at a time. Press each bearing until seated.    
Following installation, apply a light coating of a high-
quality bicycle bearing grease to both sides of each 
bearing to help repel moisture.

Do not re-use removed bearings.  Install both bearings 
as a new set.

Summary of Contents for Synapse HM

Page 1: ...0 Visits Hanzepoort 27 7570 GC OLDENZAAL Netherlands Tel 41 61 551 14 80 Fax 31 54 151 42 40 WWW CANNONDALE COM 2017 Cycling Sports Group SYNAPSE Owner s Manual Supplement 134911 Rev 1 SYNAPSE OWNER S...

Page 2: ...134911 Rev 1 SYNAPSE OWNERS MANUAL SUPPLEMENT 134911 Rev 1 SYNAPSE OWNERS MANUAL SUPPLEMENT...

Page 3: ...Acrobat PDF versions of any manual supplement from our website http www cannondale com Your Authorized Cannondale Dealer To make sure your bike is serviced and maintained correctly and that you protec...

Page 4: ...you to read PART II Section D Inspect For Safety in your Cannondale Bicycle Owner s Manual BEFORE you ride YOU CAN BE SEVERELY INJURED PARALYZED OR KILLED IN AN ACCIDENT IF YOU IGNORE THIS MESSAGE In...

Page 5: ...orrect tightening torque for the fasteners bolts screws nuts on your bicycle is very important to your safety Correct tightening torque for the fasteners is also important for the durability and perfo...

Page 6: ...e or cage can result in damage threaded inserts due to the leverage on a very small area In a crash certainly the last thing you should be worried about is saving the threaded inserts in your frame Ho...

Page 7: ...face or cut the head tube bearing cups When removing adapters bearings or cup from extra care must be used so that the tool used to drive out the bearing is not located on any part a bonded cup FRAME...

Page 8: ...180 KP249 BLK BB30A KT010 KT011 CK3588U00OS Non Drive Side Drive Side groove Drive Side The small hole in the cable guide cover is to allow any accumulated water inside the frame to drain out Check to...

Page 9: ...ket shell for any reason Repeated removal and reinstallation of BB components could result in damage to the shell and is not recommended Damage caused by improper installation removal is not covered u...

Page 10: ...K 7 5 3 0 H H 7 3 2 9 H 7 0 2 8 H L 27 0 10 6 H H 27 2 10 7 H 27 5 10 8 H M 6 0 2 4 H 5 5 2 2 H 4 5 1 8 H H N 6 0 2 4 5 6 2 2 5 6 2 2 H 5 8 2 3 H H O 51 0 20 1 53 0 20 9 55 0 21 6 57 0 22 5 59 0 23 2...

Page 11: ...inder out of the top of the seat tube See inset A NOTICE Use only a 25 4mm seat post Do not use shims or adapters Do not force a seat post into the frame Frame Size cm Maximum Seatpost Depth mm 44 100...

Page 12: ...n the underside of the stem place items 5 and 6 in the orientation shown inset B torque markings facing out DO NOT use or substitute other fasteners for any reason Apply carbon gel KF115 to the stem b...

Page 13: ...gree 110mm K2802820 SAVE Stem 6 Degree 120mm K2802830 SAVE Stem 6 Degree 130mm K2802880 SAVE Stem 6 Degree 80mm K2802890 SAVE Stem 6 Degree 90mm SAVE SystemBar ID CODE DESCRIPTION KF115 Carbon Gel K28...

Page 14: ...e 0 8 degree range Left handlebar Both the ra ramp angle and the da drops angle are 5 degrees Handlebar pitch is measured where the hands are placed The rl reference line passes through the chrd chord...

Page 15: ...the cap and into the expander bolt Tighten the expander bolt to 4 Nm 6 Set bearing preload Insert a 5mm allen key into the cap Turn the entire top cap clockwise to increase bearing preload Turning it...

Page 16: ...of the battery surface with a clean lint free shop towel Also clean the inside of the seat post Position the three O ring on the label surface as indicated Insert the batter and O rings into the botto...

Page 17: ...ap 3 starting from the back and working forward SRAM eTap Hook the rear of the guide into the DT port and then continue to push the guide base 2 in the DT port a Make sure the forward tab is hooked un...

Page 18: ...Guide F K32048 Shift And Brake Grommets G CK3578U00OS Synapse Crb FD 1X Cover CK3598U00OS Synapse Crb FD Hanger H KP302 Dropout Cable Stop 20X I KP419 Der Hanger X12 ID CODE DESCRIPTION K35018 1 1 8...

Page 19: ......

Page 20: ...0 Visits Hanzepoort 27 7570 GC OLDENZAAL Netherlands Tel 41 61 551 14 80 Fax 31 54 151 42 40 WWW CANNONDALE COM 2017 Cycling Sports Group SYNAPSE Owner s Manual Supplement 134911 Rev 1 SYNAPSE OWNER S...

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