Canon AG1, Service Manual

Page 1: ...6 5 4 3 2 1 Cassette Feeding Unit AG1 Service Manual Product Outline Technology Periodic Servicing Parts Replacing and Cleaning Adjustment Installation Appendix June 25 2014 Revision 0 ...

Page 2: ...information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies...

Page 3: ...ion of the electric signal The expression turn on the power means flipping on the power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In additio...

Page 4: ...Cassette 2 Separation Roller Cassette 2 Feed Roller 4 13 Removing the Cassette 2 Pickup Unit 4 16 Removing the Cassette 2 Pickup Motor M102 4 18 Removing the Cassette 2 Lifter Motor M104 4 18 Removing the Cassette 2 Pullout Motor M106 4 19 Removing the Cassette 2 Pickup Drive Unit 4 19 Removing the Cassette 2 Auto Close Unit 4 20 Removing the Cassette Module Controller PCB 4 21 5 Adjustment Pickup...

Page 5: ... Notes Before it Works Serving Safety Precautions ...

Page 6: ...o turn off the power source according to the specified steps and disconnect the power plug CAUTION Do not turn off the power switch of the host machine when downloading is under way Turning off the main power switch while downloading is under way can disable the machine ...

Page 7: ...1 1 Product Outline Product Outline Outline Names of Parts ...

Page 8: ...apacity 550 sheets 80 g m2 Paper feed reference Center reference Paper size Width 98 4 mm to 216 0 mm Length 148 0 mm to 355 6 mm A4 R A5 R B5 R LGL LTR R STMT R EXEC R 16K special standard size Paper grammage 60 g m2 to 163 g m2 Paper size switch By the user Duplexing method Through path T 1 1 Names of Parts External View 1 2 3 4 No Parts Name 1 Cassette Front Upper Cover 2 Upper Tray Cover 3 Low...

Page 9: ... 9 No Parts Name 5 Connector Cover 6 Rear Cover 7 Right Lower Cover 8 Cassette Right Cover 9 Right front cover F 1 2 T 1 3 Cross section View 1 2 4 3 5 No Parts Name 1 Cassette 2 pickup Roller 2 Cassette 2 vertical path Roller 3 Cassette 2 feed Roller 4 Cassette 2 separation Roller 5 Cassette 2 Lifting Plate F 1 3 T 1 4 ...

Page 10: ...2 2 Technology Technology Basic configuration Controls ...

Page 11: ... Parts Name 1 Cassette 2 pickup Roller 2 Cassette 2 vertical path Roller 3 Cassette 2 feed Roller 4 Cassette 2 separation Roller F 2 1 T 2 1 Sensors Layout Drawing PS104 SW101 PS110 SW104 PS101 PS107 PS101 Cassette 2 Pullout Sensor SW101 Cassette 2 Size Detection Switch PS104 Cassette 2 Paper Sensor SW104 Cassette Right Door Open Close Detection Switch PS107 Cassette 2 Paper Surface Sensor PS110 C...

Page 12: ...Basic configuration Paper Path Technology Basic configuration Paper Path Route of Drive M102 M106 M104 M102 Cassette 2 pickup Motor M104 Cassette 2 Lifter Motor M106 Cassette 2 Pullout Motor F 2 3 Paper Path Cassette 2 F 2 4 ...

Page 13: ...h by the Cassette Feed Roller and the Cassette Separation Roller Then it is moved to the Pre registration Roller by the rotation of the Cassette 2 Pullout Motor M106 The Cassette 2 Pickup Roller the Cassette 2 Feed Roller and Cassette 2 Separation Roller are driven by the Cassette 2 Pickup Motor M102 while the Cassette 2 Vertical Path Roller is moved by the rotation of the Cassette 2 Pullout Motor...

Page 14: ...ize paper any of AB configuration inch configuration or AK configuration can be used However distinction between A5 R and STMT R should be made manually on the check screen Distinction between EXEC R and 16K R and between LTR R and 16K R is automatically made according to the country setting Whether to select A5 R or STMT R can be registered in the user mode setting Settings Registration Preferenc...

Page 15: ...R 270 0 3 Paper load error 3 4 Paper load error 4 LTR R 279 4 4 Paper load error 4 5 Paper load error 5 Paper load error A4 R 297 0 6 6 Paper load error 6 LGL 355 6 7 Paper load error 7 Paper load error No cassette 2 8 1Paper sizes can be registered in user mode settings Settings Registration Preferences Paper Settings Paper Type Settings 2Presence of the cassette is detected when the size switch ...

Page 16: ... on the time for which Cassette Lifter Motor is continuously turned ON Or it is detected based on the time from when the Cassette Paper Sensor is turned ON to when the Cassette Paper Surface Sensor is turned ON The paper level during paper feed is detected based on the number of times the Cassette Lifter Plate is lifted up Related Service Mode The paper level in the cassette is displayed by execut...

Page 17: ...y Controls Overview Paper Level Detection Control OFF OFF OFF OFF OFF OFF Cassette Paper Sensor Paper Paper Cassette Paper Surface Sensor Cassette Paper Level Sensor F 2 10 OFF OFF ON Cassette Paper Sensor Paper Paper Cassette Paper Surface Sensor Cassette Paper Level Sensor F 2 11 ...

Page 18: ...trol It is a control to align paper and image on the ITB at a specified timing Based on the leading edge detection by the Pre Registration Sensor PS04 the following 2 controls are used Non stop registration control Stop registration control Basically the non stop registration control is used However if paper passes the Pre registration Sensor PS04 earlier than a specified timing stop registration ...

Page 19: ...ed Stop registration control stops the Pre registration Roller Paper fed by the Pre registration Roller after being picked up from the cassette generates an arch due to being pushed against the Registration Roller which has been stopped This control stops paper while an arch is still generated to align paper and image on ITB at a specified timing aligns paper and image on the ITB at a specified ti...

Page 20: ...rence of 20 mm or more between the two it is judged that the size is mismatched In this case paper is not delivered but stopped instead with a jam detected Jam code 0D91 Jam Detection List of Jam Codes A jam code consists of 4 alphanumeric characters The upper 2 digits indicate the jam type and the lower 2 digits indicate the sensor that detected a jam ACC ID Jam Code Type Sensor Name Sensor ID 00...

Page 21: ...ogy Controls Work of Service Periodically Servicing Technology Controls Work of Service Periodically Servicing Work of Service Periodically Replaced Parts None Consumables None Periodically Servicing None Perform as needed ...

Page 22: ...3 3 Periodic Servicing Periodic Servicing Periodic Servicing List ...

Page 23: ...umble parts CL Cleaning LU Lubricate AD Adjustment CH Inspection No Item Parts No Q ty Life Remarks 80 000 sheets 500 000 sheets 1 Cassette pickup roller FB6 3405 1 CR Same as estimated product life 2 Cassette transfer roller FC6 7083 1 CR Replace with cassette separation roller 3 Cassette separation roller FC6 6661 1 CR Replace with cassette transfer roller 2 3 1 T 3 1 F 3 1 ...

Page 24: ...4 4 Parts Replacing and Cleaning Parts Replacing and Cleaning List of Parts Disassembly Assembly ...

Page 25: ...List of Parts External View Front Side 1 2 3 4 No Parts Name Reference 1 Cassette Front Upper Cover 2 Upper Tray Cover 3 Lower Tray Cover 4 Left Over F 4 1 T 4 1 Rear Side 6 7 5 8 9 No Parts Name Reference 5 Connector Cover 6 Rear Cover Refer to page 4 9 7 Right Lower Cover 8 Cassette Right Cover Refer to page 4 10 9 Right front cover F 4 2 T 4 2 ...

Page 26: ...age 4 16 3 Cassette 2 Auto Close Unit Refer to page 4 20 4 Cassette 2 Lifter Drive Unit Refer to page 4 18 5 Cassette 2 Pickup Drive Unit Refer to page 4 19 F 4 3 T 4 3 Electrical Components Motor M106 M102 M104 No Parts Name Main Unit Reference M102 Cassette 2 pickup Motor Cassette 2 Pickup Drive Unit Refer to page 4 18 M104 Cassette 2 Lifter Motor Cassette 2 Lifter Drive Unit Refer to page 4 18 ...

Page 27: ...S104 Cassette 2 Paper Sensor Cassette 2 Pickup Unit PS107 Cassette 2 Paper Surface Sensor Cassette 2 Pickup Unit PS110 Cassette 2 Paper Level Sensor Cassette 2 Lifter Drive Unit F 4 5 T 4 4 Switch PCB Motor Solenoid SW104 SW101 UN101 No Parts Name Main Unit Reference UN101 Cassette Module Controller PCB Product configuration SW101 Cassette 2 Size Detection Switch Cassette 2 Size Detection Switch U...

Page 28: ...er PCB J5939 J5972 M106 Cassette 2 Pullout Motor J651 UN101 Cassette Module Controller PCB J5958 J5973 SW101 Cassette 2 Size Detection Switch J651 UN101 Cassette Module Controller PCB J5962 J5974 SW104 Cassette Right Door Open Close Detection Switch J652 UN101 Cassette Module Controller PCB J5931 J5954 PS101 Cassette 2 Pullout Sensor J652 UN101 Cassette Module Controller PCB J5931 J5955 PS107 Cass...

Page 29: ...Product configuration Refer to page 4 9 2 4 6 5 1 3 No Parts Name Main Unit Remarks Reference 1 Cassette 2 Pickup Drive Unit Product configuration Refer to page 4 19 2 Cassette 2 Auto Close Unit Product configuration Refer to page 4 20 3 Cassette Module Controller PCB Product configuration UN101 Refer to page 4 21 4 Cassette 2 Pickup Motor Cassette 2 Pickup Drive Unit M102 Refer to page 4 18 5 Cas...

Page 30: ...rence 1 Cassette 2 Pickup Unit Product configuration Refer to page 4 16 2 Cassette 2 Pickup Roller Cassette 2 Pickup Unit Refer to page 4 13 3 Cassette 2 Feed Roller Cassette 2 Pickup Unit Refer to page 4 13 4 Cassette 2 Separation Roller Cassette 2 Pickup Unit Refer to page 4 13 F 4 10 T 4 8 Disconnecting from the Host Machine Procedure 1 Remove the Cassette 1 1 1 2 Remove the Cassette Front Uppe...

Page 31: ...2 2x 1 3 F 4 13 F 4 14 5 Remove the 2 Connecting Plates 1 2 Knurled Screws 2 2x 1 2 6 Hold the indented area A of the host machine and lift it down from the equipment CAUTION When lifting down the host machine from the equipment be sure to perform the work while holding the machine in parallel Be sure to perform the work in accordance with the standard to handle a heavy load in each country Becaus...

Page 32: ...nd Cleaning Disassembly Assembly Removing the Cassette Receptacle Procedure Removing the Rear Cover Procedure 1 Remove the Rear Cover 1 3 Screws 2 4 Hooks 3 3x 1 2 3 F 4 17 F 4 18 Removing the Cassette Receptacle Procedure 1 Open the Lower Tray Cover 1 2 Remove the Cassette Receptacle 2 4 Screws 3 4x 3 3 2 1 F 4 19 F 4 20 ...

Page 33: ...E How to install the Cassette Receptacle Be sure to fit the 4 protrusions 1 at the rear side of the receptacle to the 4 holes B of the Rear Plate and fit the hole A at the rear side of the receptacle to the protrusion 2 of the Right Front Cover 1 2 A B F 4 21 Removing the Vertical Path Unit Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Open the Vertical Path Unit 1 1 F 4 22 F 4...

Page 34: ...al Path Unit Procedure 2 Remove the Right Lower Cover 1 3 Screws 2 5 Hooks 3 1 1 3x 2 3 3 3 CAUTION Be careful not to drop the Vertical Path Unit 1 when disassembling assembling 1 F 4 25 F 4 24 3 Remove the screw 2 while supporting the Vertical Path Unit 1 1 2 1x 4 Remove the Arm Holder 2 while supporting the Vertical Path Unit 1 1 Shaft 3 2 Bosses 4 2 3 1 4 4 F 4 26 F 4 27 ...

Page 35: ...Unit Procedure 5 Remove the Vertical Path Unit 1 2 Shafts 2 1 2 2 F 4 28 NOTE How to install the Arm Holder 1 Align the 2 bosses 3 of the Arm Holder with the 2 holes A of the Vertical Path Unit 2 While closing the Vertical Path Unit 1 align the hole B of the Arm Holder with the shaft 2 and keep on being similar Then secure the holder with the screw removed in step 3 1 2 3 B A F 4 29 ...

Page 36: ...cedure Removing the Cassette 2 Pickup Roller Cassette 2 Separation Roller Cassette 2 Feed Roller 1 2 3 Cassette 2 Pickup Roller 1 Cassette 2 Separation Roller 2 Cassette 2 Feed Roller 3 Procedure NOTE The layout for the Cassette 2 Pickup Roller 1 Cassette 2 Separation Roller 2 Cassette 2 Feed Roller 3 is shown below 1 2 3 F 4 31 F 4 30 CAUTION Be sure not to touch the surface A of the roller when ...

Page 37: ...er Cassette 2 Feed Roller Procedure When removing the Cassette 2 Pickup Roller 2 Move the Pickup Guide Holder 1 1 3 Remove the Cassette 2 Pickup Roller 1 1 Claw 2 1x 1 2 F 4 34 F 4 35 NOTE How to install the Cassette 2 Pickup Roller Be sure to align the groove A of the Cassette 2 Pickup Roller 1 with the protrusion B of the gear to install the roller Be sure to hook the claw 2 1x 2 1 A B F 4 36 Wh...

Page 38: ...r Cassette 2 Separation Roller Cassette 2 Feed Roller Procedure 5 Remove the Cassette 2 Feed Roller 1 1 Claw 2 1x 1 2 NOTE How to install the Cassette 2 Feed Roller Be sure to align the groove A of the Cassette 2 Feed Roller 1 with the protrusion B of the coupling to install the roller Be sure to hook the claw 2 2 1 A B 1x F 4 39 F 4 38 When removing the Cassette 2 Separation Roller 6 Remove the C...

Page 39: ...sure to align the groove A of the coupling with the spring pin 3 of the shaft to install the roller 3 A Be sure to align the grove B of the Cassette 2 Separation Roller 1 with the protrusion C of the coupling to install the roller Be sure to hook the claw 2 B 2 1x 1 C F 4 41 F 4 42 Removing the Cassette 2 Pickup Unit Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Disconnect the ...

Page 40: ...ts Replacing and Cleaning Disassembly Assembly Removing the Cassette 2 Pickup Unit Procedure 2 Open the Cassette Right Cover 1 and remove the Cassette 2 2 1 2 3 Open the Wire Saddle 1 and pull out the harness 2 from the hole A 1x 1 A 2 F 4 45 F 4 46 4 Remove the Cassette 2 Pickup Unit 1 4 Screws 2 4x 1 2 2 F 4 47 ...

Page 41: ... Cassette 2 Pickup Motor M102 Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Remove the Cassette 2 Pickup Motor 1 1 Connector 2 2 Screws 3 1 2 3 2x 1x F 4 48 F 4 49 Removing the Cassette 2 Lifter Motor M104 Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Remove the Cassette 2 Lifter Motor 1 2 Connectors 2 1 Wire Saddle 3 2 Screws 4 1 Hook 5 2 Bosses 6 1 2 2 3 2...

Page 42: ...ar Cover Refer to page 4 9 Procedure 1 Remove the Cassette 2 Pullout Motor 1 1 Connector 2 2 Screws 3 1 2 3 2x 1x F 4 52 F 4 53 Removing the Cassette 2 Pickup Drive Unit Preparation 1 Remove the Rear Cover Refer to page 4 9 2 Remove the Cassette 2 Pullout Motor M106 Refer to page 4 19 3 Remove the Cassette 2 Pickup Motor M102 Refer to page 4 18 4 Remove the Cassette 2 Pickup Unit Refer to page 4 1...

Page 43: ...rocedure 2 Remove the Cassette 2 Pickup Drive Unit 1 1 Boss 2 3 Hooks 3 1 2 3 3 NOTE How to install the Cassette 2 Pickup Drive Unit 1 Be sure to pass the connector 2 of the Cassette 2 Pickup Drive Unit through the hole A of the Rear Plate 1 2 A F 4 57 F 4 56 Removing the Cassette 2 Auto Close Unit Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Pull out the Cassette 2 1 1 F 4 58...

Page 44: ...le 2 1 Connector 3 2 Screws 4 1 Boss 5 1 Hook 6 2x 1x 1x 1 2 3 6 5 4 NOTE How to install the Cassette 2 Auto Close Unit Be sure to install the spring 1 of the Cassette 2 Auto Close Unit to the inner side of the plate A of the Rear Plate 1 A F 4 61 F 4 60 Removing the Cassette Module Controller PCB Preparation 1 Remove the Rear Cover Refer to page 4 9 Procedure 1 Remove the Cassette Module Controll...

Page 45: ...5 5 Adjustment Adjustment Pickup Feed System ...

Page 46: ...e settings A5 R STMT R X indicates the cassette number 1 to 4 Setting sizes are as follows Related service mode Lv 1 COPIER OPTION CST CSTX UY Set the overseas special paper category used in Cassette X indicates the cassette number 1 to 4 and Y indicates size category 1 2 Set 1 in service mode Lv 1 COPIER OPTION CST U1 2 NAME to display the paper type on UI U sizes Settings U1 0 A4 R LTR R 1 to 23...

Page 47: ...side Mechanical Adjsutment Cassette Left Edge Margin Adjustment 1st side Mechanical Adjsutment Adjustment procedure 1 Make copies using the Cassette and check that the left edge margin is 2 5 1 5 mm for LTR LGL 4 2 1 5 mm Feeding direction of paper L1 image T 5 2 Adjustment procedure In Case of Nonstandard 2 Pull out the cassette 3 Check the scale position on the adjusting plates ...

Page 48: ...eft Edge Margin Adjustment 1st side Mechanical Adjsutment Adjustment procedure 4 Loosen the fixing screw 1x T 5 3 Adjustment procedure 5 Move the Adjustment Plates right and left according to the scale values checked in step 3 As the Adjustment Plate is moved toward the left of the machine by 1 scale the left edge margin is increased by 0 5 mm T 5 4 ...

Page 49: ... margin is 2 5 1 5 mm T 5 5 Cassette Left Edge Margin Adjustment 1st side Software Adjsutment Adjustment procedure 1 Make copies from cassette and check that the left margin is 2 5 1 5 mm for LTR LGL 4 2 1 5 mm Feeding direction of paper L1 image 2 If the left margin is out of the specification change the adjustment value for the left margin on the 1st side in cassettte Service Mode COPIER ADJUST ...

Page 50: ... 1 mm Image move to the right 3 Make 2 sided copy using the Cassette and check that the left edge margin is 2 5 2 0 mm 4 Write down the new adjustment value on the service label ADJ C1RE 5 Exit from Service Mode T 5 7 Lead edge Margin Adjustment 1st side normal paper Adjustment procedure 1 Make copies from cassettte and check that the lead edge margin is L1 4 0 1 5 1 0 mm If the lead edge margin i...

Page 51: ... 5 1 0 mm If the lead edge margin is out of the specification go through the following steps to make adjustment L1 image Feeding direction of paper In Case of Nonstandard 2 Select the following in Service Mode COPIER ADJUST FEED ADJ REG DUP1 3 Change the setting value to make adjustment When the setting value is increased by 1 the leading edge margin is increased by 0 1 mm Image move to the traili...

Page 52: ...6 6 Installation Installation Installation Installing this Equipment ...

Page 53: ...on 6 2 6 2 Installation Installing this Equipment Installation Installing this Equipment Installing this Equipment This machine is able to be installed by the user For details of installation procedure refer to the User s Manual ...

Page 54: ... Service Tools General Circuit Diagram Appendix ...

Page 55: ...the machine Tool name Tool No Ctgr Appearance Remarks Digital multimeter FY9 2002 A Used as a probe extension when making electrical checks Tester extension pin FY9 3038 A Tester extension pin L shaped FY9 3039 A Use for electrical checks Reference Category A Must be kept by each service engineer B Must be kept by each group of about five engineers C Must be kept by each warkshop Solvents and Oils...

Page 56: ...1 J5962L 8 7 6 5 4 3 2 1 J5939L 1 2 J5962D 3 2 1 J5961L 3 2 1 J5975 1 2 3 J5961D 1 2 3 1 2 3 4 5 J653 12 11 10 9 8 2 3 4 5 6 1 7 J5950 2 3 4 1 J5207F 1 2 3 4 J5973 4 3 2 1 J5972 1 2 3 4 J5971 1 2 3 4 5 6 7 8 J5939D J5958DH J5933DH 1 2 3 4 J5958D 4 3 2 1 J5958L 9 8 2 3 4 5 6 1 7 J5931D J5931DH 9 8 2 3 4 5 6 1 7 J652 1 2 3 J5956 1 2 3 J5954 1 2 J5974 14 13 12 11 10 9 8 2 3 4 5 6 1 7 J651 1 2 J5933D ...