Canon IR5000 - iR B/W Laser, Service Handbook

Page 1: ...0 iR6000 REVISION 0 This publication is printed on 100 reprocessed paper PRINTED IN JAPAN IMPRIME AU JAPON 0800M1 25 1 COPYRIGHT 2000 CANON INC CANON iR5000 iR6000 REV 0 JULY 2000 PRINTED IN JAPAN IMPRIME AU JAPON SERVICE HANDBOOK ...

Page 2: ...ph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual may not be copied reproduced or translated into another language in whole or in part wi...

Page 3: ...g the Image Position 2 2 1 3 Adjusting the Left Right Image Margin 2 2 1 3 1 Cassette 3 4 2 2 1 3 2 Left Right Front Deck 2 3 1 3 3 Manual Feed Tray 2 3 1 3 4 Duplex Feeding Unit 2 4 1 3 5 Side Paper Deck 2 4 1 4 Adjusting the Image Leading Edge Margin 2 5 1 5 Adjusting the Left Right Non Image Width 2 5 1 6 Adjusting the Leading Edge Non Image Width 2 6 2 Scanning System 2 7 2 1 Replacing the Sca...

Page 4: ...35 4 12 Adjusting the Position of the Left Deck Pickup Solenoid SL7 2 36 4 13 Adjusting the Position of the Reversing Flapper Solenoid SL8 2 36 4 14 Adjusting the Position of the Fixing Web Solenoid SL9 2 37 4 14 1 New Fixing Web 2 37 4 14 2 Existing Fixing Web 2 37 4 15 Position of the Side Paper Deck Pickup Roller Releasing Solenoid 2 38 4 16 Attaching the Timing Belt of the Manual Feed Tray Ass...

Page 5: ...of Service Mode 4 1 1 1 Outline 4 1 1 2 Starting Service Mode and Making Selections 4 2 1 3 Ending Service Mode 4 3 1 4 Backing Up Service Mode 4 3 1 5 Basic Operations 4 4 1 5 1 Initial Screen 4 4 1 5 2 Level 1 Level 2 Screen 4 4 1 5 3 Level 3 Screen 4 5 2 DISPLAY control display mode 4 6 2 1 COPIER 4 6 2 2 FEEDER 4 19 3 I O I O display mode 4 20 3 1 DC CON 4 21 3 2 R CON 4 29 3 3 MN CON 4 31 3 4...

Page 6: ...GENERAL CIRCUIT DIAGRAM A 11 E SHIFT TRAY GENERAL CIRCUIT DIAGRAM A 12 F SPECIFICATIONS A 13 1 1 Copier A 13 1 1 1 Type A 13 1 1 2 Method A 13 1 1 3 Functions A 14 1 1 4 Others A 19 1 2 Paper Deck G1 A 22 1 3 Shift Tray B1 A 23 G List of Special Tools A 24 H List of Solvents Oils A 26 4 3 SORTER 4 58 5 FUNCTION operation inspection mode 4 59 5 1 COPIER 4 59 5 2 FEEDER 4 75 6 OPTION settings mode 4...

Page 7: ...ist 250 000 inpection adjustment Optical Scanner rail Silicone oil path FY9 6011 Copyboard glass No 1 through No 3 mirrors Scanner reflecting plate 1 2 Printer Unit Clean Replace Lubricate Adjust Inspect Intervals Unit Part Upon every every every every Remarks installation 250 000 500 000 750 0001 000 000 Externals Ozone filter controls FM3 Dust proofing Remove dust filter FM2 from surface Laser D...

Page 8: ...re primary Charging assembly shielding plate each charging assembly Roller electrode Primary anti stray toner sheet Photosensi Photosensitive Use alcohol tive drum drum and drum cleaning pow der CK 0429 for in structions see 6 Cleaning the Photo sensitive Drum Electrode for Clean with slip ring of alcohol 1 electrode drum heater 2 protruding wall of elec trode where FY9 6008 is applied Charge col ...

Page 9: ... assembly toner sheet Cleaner Side scraper Toner dish rear front Fixing Inlet guide assembly Web Oil dish Thermistor Sub thermistor Thermal switch Delivery Separation assembly claw upper lower Waste toner Waste toner Inspect case collection box and remove area toner Pickup Transfer guide feeding Registration assembly roller upper lower Feeding belt Feeding rollers ...

Page 10: ...ela tively strongly against the photosensi tive drum wipe the surface of the drum from the front to the rear and from the rear to the front F01 103 01 Keep the widths of cleaning to 5 to 10 cm in the peripheral direction of the drum Move the lint free paper back and forth 15 to 20 times over a single area Forcing the lint free paper will not affect the life of the drum 5 When the alcohol has evapo...

Page 11: ...Once they fail the consequences are likely to be consider able Whenever possible schedule the replacement to coincide with a scheduled visit to the user s 2 1 Guide to Timing of Replacement You can check the timing of replacement for periodically replaced parts in service mode COPIER COUNTER PRDC 1 2 2 Reader Unit The reader unit does not have parts that require periodical replacement ...

Page 12: ...lish cleaner 1 type blue 6 Transfer charging wire FF5 6884 1 500 000 Strengthened polish cleaner 2 type blue 7 Separation charging wire FF5 3090 1 500 000 cleaner 8 Pre transfer charging wire FF5 3090 1 500 000 cleaner 9 Main thermistor FH7 7529 1 500 000 10 Sub thermistor FG5 8812 1 500 000 11 Ozone filter FB5 5570 1 500 000 12 Thermal switch FH7 7154 1 1 000 000 Do not use the old type gold plat...

Page 13: ... because of wear or damage once or more over the period of machine warranty Replace them when they fail 3 1 Guide to Timing of Replacement You can check the timing of replacement for durables in service mode COPIER COUNTER DRBL 1 3 2 Reader Unit The reader unit does not have parts that are classified as consumables or durables ...

Page 14: ...00 assembly scraper 8 Fixing upper roller FB4 3690 1 500 000 9 Fixing lower roller FB5 3619 1 500 000 10 Fixing web FY1 1157 1 500 000 11 Insulating bush front rear FB5 3613 2 500 000 Replace simultaneously with fixing upper roller 12 Delivery upper separation claw FB5 3625 6 500 000 13 Delivery lower separation claw FA2 9037 2 1 000 000 14 Developing cylinder FG5 8235 1 1 000 000 15 Developing as...

Page 15: ... 4 Side Paper Deck As of June 2000 No Part name Part No Q ty Life Remarks 1 Pickup roller front FF5 1220 1 250 000 2 Pickup roller rear FF5 1221 1 250 000 3 Feeding roller FF5 9779 1 250 000 4 Separation roller FB2 7777 020 1 250 000 T01 304 01 ...

Page 16: ...t is excessive dry wipe with lint free paper No 1 through No 3 mirrors Scanning lamp Feeding assembly Clean with a moist cloth see Note 1 Developing assembly base Clean with a moist cloth see Note 1 Note 1 Do to leave traces of water 4 Points to Note for Periodical Servicing Unless otherwise instructed clean with lint free paper and alcohol Make a thorough check of the block front rear for melting...

Page 17: ...lowing 1 Primary charging assembly grid wire 2 Primary charging wire 3 Pre transfer charging wire 4 Transfer charging wire If a fault is found on printer images If a fault is found on copy images Output Conditions F value 5 potential control ON Perform 5 2 Making Checks on the Printer Unit Perform 5 4 Making Checks on the Reader Unit YES NO Are the test prints normal Points to Note When Making Che...

Page 18: ...drum Check the following and replace them if necessary 1 Laser for output 2 Potential control system 3 Photosensitive drum Check the primary charging system and the potential control system if normal replace the photosensitive drum Clean the following also check for foreign matter 1 Dust proofing glass 2 Charging assemblies 1 If there still is a difference in density after giving the adjusting scr...

Page 19: ...IER DISPLAY DPOT VL2M for copier image COPIER DISPLAY DPOT VL2M P for printer image Check the following readings in service mode COPIER DISPLAY DPOT VDM for copier image COPIER DISPLAY DPOT VDM P for printer image Check the following and replace them if necessary 1 Laser for output 2 Potential control system 3 Photosensitive drum Check the following and replace them if necessary 1 Laser for output...

Page 20: ...e No 1 solid black too low light Make a copy of the NA3 Chart in text mode Is the white background foggy Is the white background foggy Is the density of gray scale No 8 halftone different If it is too dark If it is too light Perform the instructions under nChecking for Fogging g on the printer side YES NO NO YES Make a copy of the NA3 Chart in AE mode Is the output foggy Is the white background fo...

Page 21: ...e Position The image margin non image width of a print made in Direct must be as follows F02 101 01 Image Leading Edge Margin F02 101 02 Left Right Image Margin F02 101 04 Left Right Non Image Width F02 101 03 Leading Edge Non Image Width 1 5mm 1 0mm 4 0 2 5 1 5mm 0 2 4 6 8 10 1 5mm 1 0mm 4 0 2 5mm 1 5 0 2 4 6 8 10 2 ...

Page 22: ...ing the image leading edge margin registration 3 Adjusting the left right non image width CCD read start position 4 Leading edge non image width scanner image leading edge position 1 3 Adjusting the Left Right Image Margin 1 3 1 Cassette 3 4 1 Loosen the two fixing screws 1 found on the left and the right of the cassette F02 103 01 2 Remove the paper size plate 2 and turn the adjusting screw 3 fou...

Page 23: ...xing screws 3 of the cassette front cover 1 F02 103 03 2 Move the cassette guide assembly front 4 to the front or the rear to make adjustments F02 103 04 1 3 3 Manual Feed Tray 1 Loosen the two mounting screws 1 of the manual feed tray and adjust the po sition of the manual feed tray F02 103 05 1 2 2 3 2 3 4 1 ...

Page 24: ...mpartment and turn the two screws to adjust the position of the latch plate of the deck open solenoid At this time use the index on the latch plate as a guide F02 103 07 2 5mm 2 0 Increasing the ADJ REFE setting An increase by 23 will increase the margin by 1 mm Decreasing the ADF REFE setting A decrease by 23 will ecrease the margin by 1 mm 0 2 4 6 8 10 0 2 4 6 8 10 Edge of paper Screws Latch pla...

Page 25: ...idth in service mode so that it is as indicated COPIER ADJUST ADJ XY ADJ Y F02 105 01 Edge of paper Decreasing the REGIST setting A decrease by 10 will increase the margin by 1 mm Increasing the REGIST setting An increase by 10 will decrease the margin by 1 mm 2 5mm 2 0 Edge of image Increasing the ADJ Y setting An increase by 12 will increase the non image width by 1 mm Decreasing the ADJ Y setti...

Page 26: ...h 1 Adjust the non image width in service mode so that it is as indicated COPIER ADJUST ADJ XY ADJ X F02 106 01 Image leading edge Decreasing the ADJ X setting A decrease by 12 will decrease the width by 1 mm Increasing the ADJ X setting An increase by 12 will increase the width by 1 mm ...

Page 27: ... Remove the copyboard glass 3 Remove the reader left cover and the reader front cover 4 Remove the motor cover See steps 1 through 4 used to the motor 5 Remove the five screws 1 and detach the PCB base 2 F02 201 01 6 Remove the screw 3 and detach the ADF base left 4 then remove the three screws 5 and detach the copyboard sensor base 7 F02 201 02 7 Remove the 15 screws 7 and remove the two screws 8...

Page 28: ...DJUSTMENTS 2 8 11 12 13 10 11 8 Remove the two cable fixing screws 11 of the No 1 mirror base 10 9 Remove the two springs 12 used to secure the cable in place 10 Remove the cable fixing plate 13 and each pulley cable F02 201 04 ...

Page 29: ...e into the hole of the drive pulley and wind the cable 4 times in ward 5 times outward then tape it in place When winding be sure that the cable metal fixing is inside 3 Hook the cable on each pulley and temporarily fix one end to the cable fixing plate and the other end to the hook of the reader frame 4 Temporarily fix the cable metal fixing to the No 1 mirror base Do not fully secure it 5 Mount ...

Page 30: ...positions 2 of the four left right claws using screws 3 Fit the two screws 3 at the end F02 201 06 2 2 Adjusting the Position of the Scanner Mirror Base 1 Set the pins of the mirror position tool as indicated F02 202 01 1 3 1 1 1 2 Initial FY9 3009 040 configuration for front Configuration used for the machine for front Initial FY9 3009 040 configuration for rear Configuration used for the machine...

Page 31: ...r base is adjusted by sliding the cable fixing plate to the front and the rear F02 202 02 F02 202 03 3 Secure the end of the cable so far tem porarily fixed to the hook of the reader frame using a spring 4 Fully tighten the screw on the cable fix ing plate 5 Fully tighten the cable metal fixing on the No 1 mirror base 6 Detach the mirror positioning tool 7 Reverse steps 1 through 6 for mount ing 2...

Page 32: ...After Replacing the Scanning Lamp Execute CCD auto adjustment in service mode and record the updated CCD adjustment data on the service label 1 CCD Auto Adjustment COPIER FUNCTION CCD CCD ADJ 2 CCD Adjustment Data all items under COPIER ADJUST CCD ...

Page 33: ...ecure the motor unit in place at the front F02 203 01 3 Loosen the mounting screw and move it in the direction indicated then fix it in place temporarily 4 Free a length of about 5 cm of charging wire from the charging wire reel 0 1 mm in diameter and form a loop at its end with a diameter of about 2 mm F02 203 02 REF To form a loop wind the charg ing wire around a hex key once and turn the hex ke...

Page 34: ...ire with nippers 9 Tighten the mounting screw loosened in step 3 Keep tightening until the tension of the grid wire is even Be sure to pay attention to avoid defor mation slack of the charging assembly as by tightening the mounting screw found on the front of the left right shielding plate early 10 Tighten the mounting screws loosened in steps 1 and 2 11 Wipe the grid wire with lint free paper moi...

Page 35: ...g cites the primary charging assembly 1 Remove the shielding plate left right of the charging assembly To prevent deformation slack in the primary charging assembly be sure to work separately for the left shielding plate and the right shielding plate i e do not loosen the mounting screws 1 of both shielding plates at the same time 2 Remove the wire cleaner F02 203 04 For other charging assemblies ...

Page 36: ...harg ing wire around a hex key once and turn the hex key three to four times then twist the charg ing wire 4 Cut the end excess of the twisted charging wire 5 Hook the loop on the stud F02 203 05 6 At the rear hook the charging wire on the charging wire positioner then hook the charging wire tension spring on the charging wire where indicated to F02 203 06 F02 203 06 Charging electrode rear front ...

Page 37: ...e charging wire must not be bent or twisted The charging wire must be fitted in the V groove of the charging wire positioner F02 203 08 9 Attach a cushoin in front of the charg ing wire This does not apply to the primary charging assembly 10 Mount the shielding plate left right For other charging assemblies mount the two lids 11 Mount the wire cleaner At this time pay attention to make sure that t...

Page 38: ...ging wire may be adjusted by turning the screw found at the back of the charg ing assembly a single turn changes the position of the charging wire by about 0 7 mm Charging assembly Height of charging wire Tolerance Primary Pre transfer 2mm Transfer Separation A B C D 7 5 1 5 0 mm 9 5 0 5mm 14 9 0 5mm 1mm 2mm 7 5 1 5 0 mm 10 06 0 3 mm No height adjusting mechanism 16 0 0 5mm ...

Page 39: ...hine See the Printer Manual Chap 4 7 3 Process Unit 2 Remove the primary charging assembly 3 Disconnect the connector 1 of the AC line of the drum heater 4 Remove the four mounting screws 2 and detach the cleaning blade assembly 3 F02 203 09 5 Remove the E ring 4 from under the cleaning blade assembly and detach the pressure spring 5 F02 203 10 1 2 3 5 4 ...

Page 40: ...1 7 Loosen the five mounting screws 9 and detach the blade support plate from the cleaning blade F02 203 12 3 3 2 Mounting the Cleaning Blade When mounting the cleaning blade be sure that the side with the marking 1 will be the face 1 Push in the cleaning blade 2 until it butts slightly again the rear F02 203 13 6 7 8 9 No gap Blade retaining plate 2 1 ...

Page 41: ...in step 2 about 20 to 30 in the order indi cated tightening them fully F02 203 14 After mounting the cleaning blade check to make sure that the edge of the blade is not ap preciably bent Further be sure to clean the groove in the blade support plate before mounting the blade as toner or the like in the groove can start to bend the blade Order of tightening 5 2 3 1 2 4 ...

Page 42: ... bly 4 Remove the two mounting screws 3 and detach the blade unit 4 together with its mounting base F02 203 16 The blade must be mounted with a high accuracy Do not remove it on its own in the field i e be sure to remove it intact with its mounting base 3 4 2 Mounting the Blade Mount the blade by reversing the steps used to remove it 1 Push the blade mounting base against the developing assembly a...

Page 43: ...time 1 Open the front cover and slide out the hopper unit 2 Remove the developing assembly and the primary cooling fan 3 Disconnect the connector 1 and re move the screw 2 then detach the po tential sensor assembly 3 F02 203 17 4 Remove the three screws 4 and detach the front door switch cover 5 F02 203 18 5 Free the cable 6 from the cable guide 6 Remove the six screws 7 and detach the door switch...

Page 44: ...TS 2 24 7 Remove the two screws 9 and detach the potential control PCB together with the mounting base 10 F02 203 20 8 Remove the four screws 11 and three connectors 12 and detach the poten tial control PCB 13 F02 203 21 9 10 11 13 12 ...

Page 45: ...the connector of the potential sensor to the connector of the machine 4 Fit the potential checking electrode FY9 3012 2 to the potential sensor 1 F02 203 22 When fitting the checking elec trode to the potential sensor 2 be sure that the magnet of the checking electrode does not come into contact with the po tential sensor cover 5 Connect the clip 3 of the checking electrode to the frame of the mac...

Page 46: ...e COPIER FUNCTION DPC OFST 9 Record the setting of OFST on the service label 10 Start service mode and set 1 to the following to enable potential control COPIER OPTION BODY PO CNT 11 Check to make sure that the data lamp in the control panel is off then turn off the main power switch 12 Disconnect the power plug from the power outlet 13 Remove the checking electrode from the potential sensor 14 Mo...

Page 47: ...up assembly make sure that the round marking 2 found on the side of the roller and the round marking 3 found on the collar gold colored are toward the front of the machine F02 401 01 The collar of the pickup roller used at the rear of the machine is silver colored When mounting the pickup roller 4 to the pickup assembly make sure that the round mark ing 5 found on the side o the roller is toward t...

Page 48: ...t Pickup Assembly Left Deck Pickup Assembly F02 402 01 4 3 Orientation of the Feeding Roller of the Deck Cassette Pickup Assembly When mounting the feeding roller assembly of the deck cassette pickup assembly be sure the belt pulley 2 is toward the front of the machine F02 403 01 Wider groove Narrower groove front of machine rear of machine Wider groove Narrower groove 1 2 rear front ...

Page 49: ...ssembly be sure that the round mark ing 2 found on the collar silver colored is toward the front of the machine 1 Pickup roller 2 Marking on collar F02 404 01 The collar on the pickup roller found at the rear of the machine is gold colored When mounting the pickup roller 4 to the pickup assembly be sure that the round mark ing 5 found on the side of the roller and the round marking 6 found on the ...

Page 50: ... Deck When mounting the feeding roller assembly 1 to the side paper deck be sure that the belt pulley 2 is toward the front of the machine When mounting the feeding roller 3 to the feeding roller shaft 4 be sure that the round marking 5 is toward the rear of the ma chine F02 405 01 front 3 4 2 1 5 ...

Page 51: ...up failure occurs during pickup change the position of the pres sure spring of the separation roller If double feeding occurs move the hook of the spring in the direction of B If pickup failure occurs move the hook of the spring in the direction of A 1 Feeding roller 2 Separation roller 3 Pressure lever 4 Pressure spring F02 406 01 1 2 3 4 ...

Page 52: ...the pres sure spring of the separation roller 1 Remove the right upper cover 2 Remove the upper guide 1 F02 407 01 If double feeding occurs remove the mounting screw 2 and lower the mounting base 3 then tighten the mounting screw 2 in hole A If pickup failure occurs remove the mounting screw 2 and raise the mounting base 3 then tighten the mounting screw 3 in hole B F02 407 02 1 2 3 hole A hole B ...

Page 53: ...ng the Fixing Inlet Guide Solenoid SL1 Adjust the position of the solenoid using the two screws 1 so that the guide will be posi tioned as indicated when the solenoid turns on F02 408 01 3 2mm Upper roller Lower roller Solenoid Inlet guide 9 5mm 12 7mm 1 ...

Page 54: ...the Pickup Solenoid SL3 SL4 of the Cassette 3 4 Adjust the position of the solenoid using the two screws 3 so that the distance from the bottom of the pickup assembly to A of the roller arm is 36 0 5 mm when 1 and 2 are op erated F02 409 01 1 2 1 2 A View from A 36 0 5mm 3 ...

Page 55: ...the screw 2 so that the drive lever 1 is pushed fully when the solenoid turns on i e when the plunger is drawn F02 410 01 4 11 Adjusting the Position of the Right Deck Pickup Solenoid SL6 Adjust the position of the solenoid so that the left edge of the arm 2 is 57 2 0 5 mm from the center of hole A of the solenoid mounting base F02 411 01 2 1 A 57 2 0 5mm ...

Page 56: ... screw 2 of the solenoid Or mark the position for the solenoid by drawing a line on the support plate with a scriber When mounting the solenoid on its own be sure to secure it in its original position F02 412 01 4 13 Adjusting the Position of the Reversing Flapper Solenoid SL8 1 Adjust the potion of the solenoid so that the drive lever 1 is pushed fully when the so lenoid turns on i e when the plu...

Page 57: ...he distance of travel of the drive lever 1 is 8 6 mm F02 414 01 4 14 2 Existing Fixing Web Before removing the solenoid take note of the position A of the drive lever when the solenoid turns on After replacing the solenoid adjust its position using the screw 2 so that the drive lever 1 will be positioned as it was before replacement when the solenoid turns on F02 414 02 8 6mm 1 2 A 1 2 ...

Page 58: ...to the index on the support plate Or draw a line on the support plate so that it will serve as a reference when positioning the solenoid When mounting the solenoid on its own be sure to secure it in its original position F02 415 01 4 16 Attaching the Timing Belt of the Manual Feed Tray Assembly 1 Butt the rack plate 1 of the manual feed tray against A open state 2 Move the slide volume in the dire...

Page 59: ...CHAPTER 2 STANDARDS AND ADJUSTMENTS 2 39 4 17 Attaching the Drive Belt Attach the drive belt on the pulley and the rollers as indicated F02 417 01 Main drive belt Paper feed drive belt ...

Page 60: ...er 5 2 Position of the Fixing Inlet Guide Points to Note When Making Adjustments in the Field 1 For the position of the inlet guide see the instructions under 2 4 1 i e adjusting the po sition of the fixing inlet guide solenoid SL1 2 The inlet guide will move down when the solenoid SL1 turns on 3 The difference in the height of the inlet guide between front and rear must be within 0 5 mm 4 The hei...

Page 61: ... FIXING NIP CHK F02 503 01 5 3 2 Standards 1 Measure the width of a b and c a and c are points 10 mm from both edges of paper 2 Check to see if the measurements are as indicated Otherwise make the adjust ment under c Be sure that both upper and lower rollers are fully heated when taking measurements 5 3 3 Making Adjustments 1 Slide the fixing assembly out of the ma chine 2 Open the delivery assemb...

Page 62: ...placing the Scanner Unit If the temperature of the fixing assembly is 150 C or higher when the scanner unit is re placed force potential control in service mode 1 Make the following selections in service mode COPIER FUNCTION DPC DPC 2 Turn off and then on the main power switch ...

Page 63: ...vice label COPIER ADJUST CCD all items 7 2 When Replacing the Reader controller PCB 1 Print out the data of user mode service mode 2 Replace the reader controller PCB 3 Remove the EEPROM 1 pc from the existing PCB and mount it to the new PCB 4 After assembling the machine connect the power plug to the power outlet and turn on the main power switch 5 Check to make sure that the following service mo...

Page 64: ...cing the HDD Unit When replacing the HDD unit be sure to keep the following in mind 1 Take appropriate measures against static charges 2 Keep the HDD unit protected from impact 1 Replace the HDD unit 2 After assembling the machine connect the power plug to the power outlet 3 Connect a PC to which the Service Support Tool has been installed 4 Turn on the PC and turn on the main power switch while h...

Page 65: ...ings are the same as the data ob tained before replacing the PCB COPIER ADJUST LASER all items COPIER ADJUST DEVELOP all items except D HV DE COPIER ADJUST DENS all items COPIER ADJUST BLANK all items COPIER ADJUST V CONT all items COPIER ADJUST HV PRI all items COPIER ADJUST HV TR all items except D PRE TR and D HV TR COPIER ADJUST HV SP all items except D HV SP COPIER ADJUST FEED ADJ all items C...

Page 66: ...2 After assembling the machine connect the power plug and turn on the main power switch 3 Enter the values recorded on the label attached to the new high voltage PCB in the fol lowing service mode items COPIER ADJUST DEVELOP HVT DE COPIER ADJUST HV TR HVT TR COPIER ADJUST HV TR H PRE TR COPIER ADJUST HV SP HVT SP ...

Page 67: ...ay be checked by disabling the auto control mechanism referred to hereafter as non auto control mode If improvements are noted in the images made in non auto control mode the potential measurement unit and the DC controller PCB may be suspected Further non auto control mode may also be made use of as an emergency measure against an error in the auto control mechanism In non auto control mode all c...

Page 68: ...of the DC controller PCB 2 Method 2 for checking the potential measurement circuit 8 3 1 Method 1 1 Turn off the main power switch 2 Remove the rear upper cover 3 Short CP106 1 and CP105 2 on the DC controller PCB using a cable whose both ends are equipped with an alligator clip or a probe When shorting CP106 and CP105 be sure to keep the shorting tool away from other elements or the pattern on th...

Page 69: ...CB F02 803 03 7 Put the pickup feeding unit back into its initial position and fit the door switch tool in the door switch assembly then turn on the main power switch 8 Make the following selections in service mode and check to find out that the reading during initial rotation is between 0 and 30 COPIER DISPLAY DPOT DPOT K If the reading is not between 0 and 30 suspect a fault on the DC controller...

Page 70: ...l mode 2 Turn off the main power switch 3 Remove the potential sensor from the machine 4 Connect the connector of the potential controller to the connector on the machine side 5 Fit the electrode FY9 3012 2 designed for checking potential sensors to the potential sensor 1 F02 803 04 When fitting the electrode to the potential sensor be sure to keep the mag net of the electrode away from the potent...

Page 71: ...g during initial rotation is between 0 and 30 COPIER DISPLAY DPOT DPOT K REF 1 If the reading is as indicated for method 1 but is not so for method 2 suspect dirt on the or and a fault in the potential measurement unit 2 If the reading is as indicated for both method 1 and method 2 the sig nal paths and the operations from the potential sensor unit to the micro processor on the DC controller PCB m...

Page 72: ...CHAPTER 2 STANDARDS AND ADJUSTMENTS 2 52 Blank Page ...

Page 73: ...e YES Replace the photosensitive drum If the problem is not corrected go to the checking the laser output Make the following selections in service mode level of current of the primary charging assembly COPIER DISPLAY HV STS PRIMARY Convert the reading mA indicated during printing into a control voltage with reference to 8 5 Potential Control Conversion Table YES NO YES Is the difference between th...

Page 74: ...T during printing of J102A 12 on the DC controller PCB 1 Check the transfer charging assembly for leakage 2 Make the following selections in service mode and try changing the setting COPIER OPTION BODY FUZZY 3 Try replacing paper Make the following selections in service mode level of current of transfer charging Convert the reading mA during printing into a control voltage based on 8 5 Potential C...

Page 75: ... 45 24 407 55 3 65 1 286 48 26 404 51 3 70 1 277 52 28 401 47 3 75 1 268 56 30 398 43 3 80 1 260 60 33 396 40 3 85 1 251 63 35 393 36 3 90 1 242 67 37 390 32 3 95 1 233 71 39 387 28 4 00 1 225 75 41 385 25 4 05 1 216 78 43 382 21 4 10 1 207 82 45 379 17 4 15 1 198 86 47 376 13 4 20 1 190 90 49 374 10 4 25 1 181 93 51 371 6 4 30 1 172 97 53 368 2 4 35 1 163 101 55 365 1 4 40 1 155 105 57 363 5 4 45...

Page 76: ...294 98 5 70 927 202 111 291 102 5 75 918 206 113 288 106 5 80 910 210 115 286 110 5 85 901 213 117 283 113 5 90 892 217 119 280 117 5 95 883 221 121 277 121 6 00 875 225 123 275 125 6 05 866 228 125 272 128 6 10 857 232 127 269 132 6 15 848 236 129 266 136 6 20 840 240 132 264 140 6 25 831 243 134 261 143 6 30 822 247 136 258 147 6 35 813 251 138 255 151 6 40 805 255 140 253 155 6 45 796 258 142 2...

Page 77: ...191 184 248 7 70 577 352 193 181 252 7 75 568 356 195 178 256 7 80 560 360 198 176 260 7 85 551 363 200 173 263 7 90 542 367 202 170 267 7 95 533 371 204 167 271 8 00 525 375 206 165 275 8 05 516 378 208 162 278 8 10 507 382 210 159 282 8 15 498 386 212 156 286 8 20 490 390 214 154 290 8 25 481 393 216 151 293 8 30 472 397 218 148 297 8 35 463 401 220 145 301 8 40 455 405 222 143 305 8 45 446 408 ...

Page 78: ...74 398 9 70 227 502 276 71 402 9 75 218 506 278 68 406 9 80 210 510 280 66 410 9 85 201 513 282 63 413 9 90 192 517 284 60 417 9 95 183 521 286 57 421 10 00 175 525 288 55 425 10 05 166 528 290 52 428 10 10 157 532 292 49 432 10 15 148 536 294 46 436 10 20 140 540 297 44 440 10 25 131 543 299 41 443 10 30 122 547 301 38 447 10 35 113 551 303 35 451 10 40 105 555 305 33 455 10 45 96 558 307 30 458 ...

Page 79: ...porary measure used until the replacement of the potential sensor 1 COPIER OPTION TEMPO F POT SW If the potential sensor has gone out of order and transfer separation faults occur as a re sult enter 1 2 COPIER OPTION TEMPO F POT D The above service mode item must be set to 1 0 if the user mainly uses originals with a low image ratio text oriented default 1 if the user mainly uses originals with a ...

Page 80: ...data B if the difference is not as indicated replace the environment sensor difference between data A1 and data B1 0 5 difference between data A2 and data B2 0 20 7 Press the Reset key twice and turn off the main power switch 8 Detach the environment sensor tool and attach the environment sensor The environment sensor tool FY9 3014 is adjusted at the factory to high precision Be sure to store it i...

Page 81: ...s to check and make checks as indicated Turning on and off the sensor can turn on the machine s motors Take full care 10 3 Check List Guide to Connector No D DC controller PCB R reader controller PCB Reader Unit service mode COPIER I O R CON Sensor Connector No Checks I O Voltage I O address display display PS39 R J5012 2 Move the No 1 mirror base Light blocking Present 1 5V Scanner HP sensor IO P...

Page 82: ... Left deck Open 0 0V Left deck open closes sensor IO P03 12 Closed 1 5V PS10 D J115 A5 Put paper in the left deck Paper Present 1 5V Left deck lifter sensor IO P03 3 Absent 0 0V PS11 D J115 A8 Put paper in the left deck Paper Present 1 5V Left deck paper sensor IO P01 9 Absent 0 0V PS12 D J115 A2 Put paper in the left deck Paper Present 1 5V Left deck limit sensor IO P03 4 Absent 0 0V PS13 D J110 ...

Page 83: ...t 1 5V Vertical path 4 paper sensor IO P01 6 sensor lever plate Absent 0 0V PS28 D J113 B2 Put paper over the point of Paper Present 1 5V Laser write start sensor IO P02 8 detection Absent 0 0V PS29 D J106 A9 Put paper over the point of Paper Present 1 5V Registration paper sensor IO P01 1 detection Absent 0 0V PS30 D J107 B13 Put paper over the point of Paper Present 1 5V Duplex pre registration ...

Page 84: ...PS47 D J115 B2 Remove the deck from the machine Light blocking Present 1 5V Right deck level upper sensor IO P05 8 and move the sensor lever plate Absent 0 0V PS48 D J115 B5 Remove the deck from the machine Light blocking Present 1 5V Right deck level lower sensor IO P05 12 and move the sensor lever plate Absent 0 0V PS49 D J115 B8 Remove the deck from the machine Light blocking Present 1 5V Left ...

Page 85: ...RTS 1 1 Clutches F03 101 01 1 1 1 Reader Unit The reader unit does not have a clutch 1 1 2 Printer Unit Symbol Name Notation Function Clutch CL1 Drives the developing cylinder CL2 Drives the registration roller CL3 Drives the manual feed pickup roller CL4 Drives the left deck pull off roller CL1 CL4 CL3 CL2 CL 3 ...

Page 86: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 2 1 2 Solenoids and Switches F03 102 01 SW3 SW4 SW1 MSW1 MSW2 MSW3 SL9 SL5 SL2 SL3 SL4 SL7 SL6 SL8 SL1 SW2 ...

Page 87: ...SL4 Drives the cassette 4 pickup mechanism SL5 Drives the delivery flapper SL6 Drives the right deck pickup mechanism SL7 Drives the left deck pickup mechanism SL8 Drives the reversing flapper SL9 Drives the fixing web Switch SW1 Main power switch SW2 Front cover switch SW3 Environment switch SW4 Cassette heater switch MSW1 Detects the state locked of the waste toner screw MSW2 Detects the state o...

Page 88: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 4 M4 M13 M6 M3 M15 M8 M7 M20 M21 M14 M29 M18 M16 M19 M12 M9 M1 M17 M25 M26 M24 M11 M27 M2 M10 M5 1 3 Motors F03 103 01 ...

Page 89: ...otor M8 Transfer separation charging wire cleaning motor M9 Hopper stirring motor M10 Hopper supply motor M11 Right deck pickup motor M12 Cassette 3 4 pickup motor M13 Delivery motor M14 Reversal motor M15 Laser scanner motor M16 Duplex horizontal registration motor M17 Pre registration motor M18 Duplex feeding right motor M19 Fixing motor M20 Cassette 3 lifter motor M21 Cassette 4 lifter motor M2...

Page 90: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 6 FM3 FM1 FM4 FM2 FM5 FM8 FM7 FM6 1 4 Fans F03 104 01 ...

Page 91: ... Unit The reader unit does not have a fan 1 4 2 Printer unit Symbol Name Notation Function Fan FM1 Feeding fan FM2 Primary charging cooling fan FM3 Heat discharging fan FM4 Controller cooling fan FM5 De curling fan FM6 DC power supply fan FM7 HDD fan FM8 Duplex feeding fan ...

Page 92: ...ONS OF ELECTRICAL PARTS 3 8 SVR2 SVR4 SVR5 SV1 SV2 PS50 PS49 PS48 PS47 SVR3 PS25 PS23 PS26 PS13 PS21 PS17 PS15 PS27 PS14 PS16 PS18 PS22 PS12 PS20 PS10 PS9 PS8 PS40 PS39 PS43 PS19 PS6 PS5 PS7 PS32 PS28 PS24 PS11 1 5 Sensors F03 105 01 ...

Page 93: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 9 PS4 PS36 PS46 PS35 PS45 PS29 PS37 PS38 PS34 PS31 PS30 PS33 PS2 SVR1 PS3 F03 105 02 ...

Page 94: ...or PS9 Left deck open closed sensor PS10 Left deck lifter sensor PS11 Left deck paper sensor PS12 Left deck limit sensor PS13 Cassette 3 paper sensor PS14 Cassette 4 paper sensor PS15 Cassette 3 open closed sensor PS16 Cassette 4 open closed sensor PS17 Cassette 3 lifter sensor PS18 Cassette 4 lifter sensor PS19 Right deck re try sensor PS20 Left deck re try sensor PS21 Cassette 3 re try sensor PS...

Page 95: ...46 Delivery jam sensor PS47 Right deck level sensor upper PS48 Right deck level sensor lower PS49 Left deck level sensor upper PS50 Left deck level sensor lower Photointerrupter SV1 Detects the length of paper in the cassette 4 100 V model only SV2 Detects the length of paper in the cassette 3 Slide resistor SVR1 Detects the width of paper on the manual feed tray SVR2 Detects the level of paper in...

Page 96: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 12 TS2 HU1 TS1 LA1 H3 H5 H4 ELCB H2 H1 TP1 H6 THM1 THM2 LA2 1 6 Lamps Heaters and Others F03 106 01 ...

Page 97: ...A1 Pre exposure lamp LED Heater H1 Fixing main heater H2 Fixing sub heater H3 Drum heater H4 Cassette heater standard in 100 V model Thermistor TH1 Fixing heater main thermistor TH2 Fixing heater sub thermistor ends Thermal switch TP1 Fixing heater thermal switch Leakage breaker ELCB Leakage breaker Toner sensor TS1 Developing assembly toner sensor TS2 Hopper toner sensor Environment sensor HUM1 T...

Page 98: ...CHAPTER 3 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 14 11 17 12 9 23 20 6 7 4 8 5 1 24 21 22 2 10 3 14 18 15 13 25 1 7 PCBs F03 107 01 ...

Page 99: ...ace potential of the photosensitive drum 7 Drum heater control PCB Controls the drum heater 8 Accessories power supply PCB Supplies power to the finisher 9 Duplex driver PCB Controls the sensor motor and solenoid of the du plex unit 10 Control panel PCB Controls the keys and LEDs 11 Laser driver PCB Controls the laser drive 14 BD PCB Detects the laser beam 17 Control panel CPU PCB Controls the con...

Page 100: ...ry requir ing special tools and high accuracy Do not touch them in the field 1 8 1 Main Controller PCB F03 108 01 The DIP switch SW1002 is for the factory Do not use it in the field It is used when making settings before shipment of the machine J1012 J1018 J1044 J1017 B1 B1 A1 6 40 1 1 B15 B18 A18 A15 A1 A22 B1 B22 A1 J1024 J1022 J1060 J1061 J1014 J1002 J1011 J1023 1 1 10 4 B40 B1 A40 A1 J1015 B1 ...

Page 101: ...11 J125 J109 J107 J112 J104 J105 J115 J102 J101 J119 J106 J118 J103 J124 J108 J114 J302 J120 J116 J117 J121 J123 J126 J303 J203 VR103 J100 J201 B1 B17 B1 B15 B1 B14 A1 A9 1 3 A1 A17 A1 A1 A1 A9 A1 A20 A1 A15 13 1 A1 A16 A1 1 8 4 1 1 6 A20 B1 2 1 1 12 1 5 A1 A20 1 8 A1 5 1 10 1 1 1 4 1 4 1 20 4 4 1 A1 A12 B12 B1 B1 B20 B20 A18 B1 B1 B1 B15 B1 B16 B9 B1 B20 A18 1 4 A15 B1 B13 A1 A13 A14 J303 1 2 3 4...

Page 102: ... 2 J5004 A1 B1 A40 B40 1 2 1 8 3 Reader Controller PCB F03 108 04 SW5001 1 SW5001 2 ON Inch series Not used OFF AB series Not used 1 8 4 Power Supply PCB F03 108 05 J4011 J4015 J4008 J4016 J4004 PN4006 PN4001 PN4004 PN4003 PN4002 J4001 J4007 J4006 J4005 PN4005 J4017 J4003 J4014 J4009 J4010 J4002 J4013 2 5 1 1 1 10 11 8 1 1 1 4 1 4 1 1 1 1 1 15 2 3 5 4 1 4 2 13 15 1 1 2 1 1 10 1 10 1 10 2 1 3 ...

Page 103: ...um Heater Control PCB F03 108 07 SW2001 1 SW2001 2 ON controlled to 47 C Not used OFF controlled to 43 C default Not used For details of drum heater control see 6 Controlling the Drum Heater in Chapter 4 J4502 J4501 VR4501 J4503 J4505 J4508 J4507 J4506 J4504 1 13 1 2 1 5 1 3 SW2001 ON 1 2 J2001 ...

Page 104: ......

Page 105: ...2 screen and Level 3 screen F04 101 01 Initial screen Level 1 Level 2 screen Level 3 screen Level 3 screen User screen From Level 1 Level 2 screen Reset key Preceding Following page Preceding Following page Preceding Following page 2 8 Reset key Select a Level 1 item at the top of the screen Select a Level 2 item from the list Level 3 screen Level 3 screen Select an item 4 ...

Page 106: ...de key In response the Initial screen will appear COPIER FEEDER SORTER BOARD DISPLAY I O ADJUST FUNCTION OPTION TEST COUNTER Control display mode I O display mode Adjustment mode Operation inspection mode Settings mode Test print mode Counter mode F04 102 01 COPIER FEEDER SORTER BOARD Service mode of the accessory boards Service mode of the ADF Only if installed Only if installed Only if installed...

Page 107: ...ervice label attached to the service book case found behind the front cover If you have replaced the reader controller PCB or the DC controller PCB be sure to re move the EEPROM from the old PCB and mount it to the new PCB If you have initialized the RAM the ADJUST and OPTION settings are replaced with the default settings If you have made adjustments and changed service mode settings in the field...

Page 108: ...en F04 105 01 1 5 2 Level 1 Level 2 Screen F04 105 02 COPIER FEEDER SORTER BOARD Initial item Touch to select an item VERSION USER ANALOG CST STS ACC STS JAM ERR HV STS ALARM 1 DPOT SENSOR Level 1 item Touch to select an item Level 2 items Touch to select an item MISC ...

Page 109: ... under way DOOR door open COPYING copying under way ERROR error exists NO TONER toner absent WTNR FUL full of waste toner Level 2 item Level 3 item To go back to previous page To go to next page Page number xxxxx yyyyy aaaaa bbbbb OK ADJ X ADJ XY 1 1 READY ADJ X key stops the ongoing operation Accepts input value Switches between and Highlighted when selected Before Stop key clears a value Clear k...

Page 110: ... 2 DISPLAY control display mode 2 1 COPIER The following screen appears in response to COPIER DISPLAY for the items see the pages that follow F04 201 01 VERSION USER ANALOG CST STS ACC STS JAM ERR HV STS DPOT SENSOR ALARM 1 MISC ...

Page 111: ...ontroller PCB SORTER Indicates the ROM version of the finisher controller PCB NIB Indicates the version of the network software PS PCL Indicates the version of the printer board PS PCL LIPS Indicates the version of the printer board LIPS SDL STCH Indicates the ROM version of the saddle stitcher controller PCB MN CONT Indicates the version of the software of the main controller PCB RIP1 Indicates t...

Page 112: ...e MODEL Indicates the identification of the model 0 iR5000 1 iR6000 ACC STS Indicates the connection of accessories FEEDER Indicates the connection of the ADF 0 not connected 1 connected SORTER Indicates the state connection of the finisher and the puncher unit Display xy x 0 finisher 1 saddle finisher 3 shift tray y 0 none 1 2 hole 2 2 3 hole 3 4 hole FRN 4 4 hole SWDN DECK Indicates the connecti...

Page 113: ...on of the LIPS board 0 not connected 1 con nected PS PCL Indicates the connection of a PS PCL board 0 none 1 PS PCL 2 PS Kanji RIP1 Indicates the connection of the RIP1 board 0 not connected 1 con nected ANALOG Indicates the measurement taken by the analog sensor TEMP Indicates the machine s internal temperature by environment sensor Unit C HUM Indicates the machine s internal humidity by environm...

Page 114: ...he cassette and the manual feeder WIDTH C3 Indicates the paper width of the cassette 3 in terms of paper size WIDTH C4 Indicates the paper width of the cassette 4 in terms of paper size 100 V model only WIDTH MF Indicates the paper width of the manual feeder in terms of paper size ...

Page 115: ... location of occurrence 0 copying machine 1 feeder 2 finisher FFff Jam code FF jam type T04 201 01 ff jam sensor T04 201 02 For the feeder T04 201 04 G Indicates the source of paper T04 201 03 HHHHHH IIIII Indicates the paper size JAM 1 7 READY AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHH...

Page 116: ...re registration sensor PS30 xx1E deck pickup sensor PS101 xx1F deck feed sensor PS106 xx32 buffer path sensor PI14 xx33 inlet sensor PI1 xx34 delivery sensor PI3 xx35 staple tray sensor PI4 xx36 vertical path paper sensor PI17S xx37 delivery sensor PI11S T04 201 02 G Source of Paper Code Description 1 right front deck 2 left front deck 3 cassette 3 4 cassette 4 5 not used 6 not used 7 paper deck a...

Page 117: ...time 24 hour notation EEEE Indicates the error code in question See Self Diagnosis in Chapter 5 FFff Indicates the detailed code in question if none 0000 G Indicates the location of occurrence 0 copying machine main controller 1 feeder 2 finisher 3 C F F 4 reader 5 printer 6 PDL 7 fax ERR 1 7 READY AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBBB CCCC DDDD EEEE FFff G AAA BBB...

Page 118: ...evel of current for pre transfer post charging TR Indicates the level of transfer charging current SP Indicates the level of separation charging current BIAS Indicates the level of developing bias DC SP N2 Indicates the level of separation charging current for the 2nd side of a double sided print TR N2 Indicates the level of transfer charging current for the 2nd side of a double sided print ...

Page 119: ...VD for copying VDM Indicates the measurement of the dark area potential VD for copying op timum value VDT 6 V reference only VL2M P Indicates the measurement of the light area potential VL2 for printer PDL images optimum value 70 15 V reference only VL1M P Indicates the measurement of the light area potential VL1 for printer PDL images optimum value VL1T P 6 V VL1T P Indicates the measurement of t...

Page 120: ...or the laser intensity during output of printer PDL images range of indication 0 to 255 0 error LPOWER C Indicates the result of potential control for the laser intensity during output of copy images range of indication 0 to 255 0 error PRIM P Indicates the result of potential control for the primary charging current for printer PDL images range of indication 0 to 1400 µA optimum value 500 to 1000...

Page 121: ...CHAPTER 4 SERVICE MODE 4 17 ALARM 1 Indicates alarm data ALRM 1 1 1 READY BODY 00 DF 00 SORTER ww xx yy zz F04 201 04 ...

Page 122: ...fer charging assembly leakage 12 separation charging assembly leakage 20 de curling fan FM5 locked 21 duplex unit feed fan FM8 locked 30 duplex unit horizontal registration HP detection fault 31 shift tray alarm DF Indicates alarms associated with the ADF For details see the Ser vice Manual of the ADF SORTER Indicates the alarms associated with For details see the Ser the finisher vice Manual of t...

Page 123: ...CHAPTER 4 SERVICE MODE 4 19 2 2 FEEDER FEEDSIZE Indicates the size of an original detected by the ADF FEEDER DISPLAY ...

Page 124: ...ges that follow F04 300 01 Guide to the Screen P001 xxxxxxxxxxxxxxxx bit 0 bit 15 address DC CON R CON FEEDER SORTER MN CON Input output port of DC controller PCB Input output port of reader controller PCB Input output port of main controller PCB Input output port of ADF controller PCB Input output port of finisher controller PCB ...

Page 125: ...r signal cassette 4 re try sensor signal left deck re try sensor signal reversal sensor 1 signal right pre registering limit sensor signal duplexing pre registration senor signal duplexing horizontal pre registration sensor signal reversal sensor 2 signal laser write start sensor signal developing assembly toner sensor signal hopper toner sensor signal duplexing paper senor signal fixing web lengt...

Page 126: ...r signal cassette 4 open closed sensor signal cassette 3 size detection signal 0 cassette 3 size detection signal 1 not used fixing sub thermistor error detection signal 1 fixing main thermistor error detection signal E001 error hard detection signal fixing sub thermistor error detection signal 2 main relay OFF detection signal main SSR error signal sub SSR error signal DC controller switch signal...

Page 127: ...n laser scanner motor lock detection signal delivery jam sensor signal for factory adjustment for factory adjustment for factory adjustment for factory adjustment not used LZC ERROR LZD ERROR LZ HEAT RDY LZ HEAT ERROR shift tray paper sensor signal shift tray HP detection front shift tray HP detection rear shift tray connection detection signal flicker control signal power supply spec 1 power supp...

Page 128: ...PROM select signal 1 EEPROM select signal 2 EEPROM select signal 3 shift tray detection signal shift tray motor CW signal shift tray motor CCW signal right deck pickup solenoid drive signal left deck pickup solenoid drive signal cassette 3 pickup solenoid drive signal cassette 4 pickup solenoid drive signal manual feed releasing solenoid drive signal not used delivery flapper solenoid drive signal...

Page 129: ...r supply motor drive signal laser scanner motor speed switch signal cassette 4 lifter motor drive signal cassette 3 lifter motor drive signal not used not used fixing main heater ON signal fixing sub heater ON signal drum heater ON signal not used separation feed fan half speed signal separation feed fan full speed signal primary charging cooling fan half speed signal primary charging cooling fan ...

Page 130: ...re exposure LED ON signal potential sensor ON signal fixing 12 V supply signal DDI PPRDY DDI CTS not used not used not used not used not used not used DDI CPRDY DDI PRSST DDI RST not used not used not used not used not used not used not used not used not used not used not used not used duplexing feed fan not used reversal motor clock signal not used not used not used duplexing feed left motor cloc...

Page 131: ...egistration motor clock signal not used duplexing feed right motor clock signal serial 0 TXD serial 1 TXD serial 0 RXD serial 1 RXD not used not used not used not used cassette paper width input port switch signal not used DC power supply fan drive signal duplexing horizontal registration motor clock signal not used not used not used not used not used not used laser enable signal not used not used...

Page 132: ...sensor signal deck paper level sensor signal deck lifter lower limit detection signal deck set sensor signal deck open sensor signal deck ID1 deck ID2 not used not used deck open LED ON signal deck pickup roller releasing solenoid drive signal not used deck pickup clutch drive signal not used not used deck main motor drive signal deck lifter motor drive signal deck lifter lower limit detection sig...

Page 133: ...g lamp inverter error signal DDI S transmission RS232Ctransmission factoryterminaltransmission DDI S reception RS232C reception factory terminal reception ITOP transmission image leading edge signal DDI SRTS DDI SPO 0 DDI SPO 1 DDI SPO 2 not used not used not used original sensor 3 signal AB input original sensor 4 signal Inch input DDI SPRTST serial data to CCD clock to CCD output to RING2 not us...

Page 134: ...ed scanner motor drive control 2 scanner motor drive control 3 scanner motor drive control 4 scanner motor drive control RETURN scanner motor drive control 0 1 scanner motor drive control 0 1 scanner motor drive current control scanner motor drive current control scanner motor drive current control scanner motor drive current control scanner motor drive current control not used Remarks 0 check mod...

Page 135: ...r OFF signal DDI S general output DDI S general output PPRTST signal DDI P general output DDI P general output DDI P general output not used serial EEPROM D0 operation enable coin robot operation enable CC IV serial ROM connection detection flash ROM R B parallel EEPROM R B battery alarm FAX SSB forced reset parallel EEPROM write protect color UI I F enable LCD back light control coin robot delive...

Page 136: ...M write protect battery charge control board version board version board version BWUI detect Color UI detect FAX SSB identification FAX SSB identification FAX SSB identification Remarks 1 counter 1 counter accessporttoEEPROM accessporttoEEPROM accessporttoEEPROM 0 LIPSboardforcedreset not used not used not used for factory for factory for factory 0 B W UI present 0 color UI present not used not us...

Page 137: ...sor signal pickup motor drive clock signal pickup motor mode signal pickup motor CW CCW signal pickup motor enable output not used feed motor enable output pickup clutch drive signal locking solenoid signal serial communication image leading edge signal serial communication EEPROM data output EEPROM clock EEPROM chip select not used not used original width VR signal post separation sensor analog s...

Page 138: ...n closed sensor signal delivery reversing motor excitation phase A output delivery reversing motor excitation phase A output delivery reversing motor excitation phase key B output delivery reversing motor excitation phase B output feed motor mode output feed motor mode output feed motor CW CCW switch signal DIP switch DIPSW8 signal DIP switch DIPSW7 signal DIP switch DIPSW6 signal DIP switch DIPSW...

Page 139: ... used LED ON signal LED ON signal LED ON signal LED ON signal not used not used not used not used tray volume post separation sensor analog input read sensor analog input delivery paper reversal sensor analog input not used not used not used not used pickup motor feed motor delivery reversal motor post separation sensor_DA post separation sensor_TH read sensor DA read sensor TH delivery reversal s...

Page 140: ...alignment motor phase A output not used tray lift motor PWM delivery motor PWM swing motor PWM punch motor PWM horizontal registration motor phase B output horizontal registration motor phaseA output tray lift motor DOWN drive output tray lift motor UP drive output not used not used LED2 ON solenoid output not used height sensor input LED1 ON signal output height sensor external clock input not us...

Page 141: ...clock input inlet feed motor clock input No 1 feed motor clock input delivery motor clock detection signal not used not used not used not used not used not used tray lift motor clock signal 1 tray lift motor clock signal 2 swing motor clock detection signal not used stacker EEPROM CLK signal stacker EEPROM data out signal stitcher EEPROM CS signal LWR input output HWR output output RD input output...

Page 142: ...ction signal punch home position detection signal horizontalregistrationhomepositiondetectionsignal front cover open detecting switch signal upper cover open detecting switch signal not used not used not used not used PUSH SW3 PUSH SW2 punch unit EEPROM data in stapler shift home position detection signal alignment home position detection signal tray open position detection signal shutter open det...

Page 143: ... output punch motor CCW drive output punch motor CW drive output delivery motor CCW drive output delivery motor CW drive output stapler motor CCW drive output stapler motor CW drive output not used stepping motor OFF punch horizontal registration motor current switch inlet feed motor current switch 2 inlet feed motor current swing 1 No 2 feed motor current switch 2 No 2 feed motor current switch 1...

Page 144: ...t solenoid drive signal flapper solenoid drive signal paddle solenoid drive signal solenoid timer output escape solenoid drive signal not used not used dust full detection signal 24 V output OFF detection signal horizontal registration detection signal 1 horizontal registration detection signal 2 horizontal registration detection signal 3 horizontal registration detection signal 4 trailing edge de...

Page 145: ...g plate solenoid drive signal No 2 deflecting plate solenoid drive signal not used not used not used not used not used not used feed roller plate solenoid drive signal solenoid timer output paper positioning plate motor current switch not used 24 V output OFF detection signal paper push on plate leading edge position signal delivery detection signal not used not used not used not used not used not...

Page 146: ...CCW drive output not used alignment motor phase A output alignment motor phase B output paper fold motor PWM paper push on motor CW drive output guide motor phase A output guide motor phase B output guide motor current switch alignment motor current switch not used No 2 paper sensor paper detection signal No 3 paper sensor paper detection signal stitching HP detection signal 2 stitching HP detecti...

Page 147: ...pen detection signal delivery cover open detecting switch signal not used TIP SW1 bit 8 TIP SW1 bit 7 TIP SW1 bit 6 TIP SW1 bit 5 TIP SW1 bit 4 TIP SW1 bit 3 TIP SW1 bit 2 TIP SW1 bit 1 not used stitcher rear punching detection stitcher front punching detection not used inlet cover sensor connection detection not used guide HP sensor connection detection stitcher compartment sensor connection dete...

Page 148: ... ADJUST adjustment mode 4 1 COPIER The following screen appears in response to COPIER ADJUST for the items see the pages that follow F04 401 01 HV PRI V CONT ADJ XY CCD AE LASER MISC BLANK HV SP DENS DEVELOP HV TR FEED ADJ CST ADJ ...

Page 149: ...t density Copy density A higher setting increases text density AE Executing AE Adjustment If you have cleared the RAM on the reader controller PCB enter the settings indicated on the service label AE TBL Use it to adjust the density of characters for image density adjustment Range of 1 to 9 Default 5 adjustment ...

Page 150: ...f 250 to 290 A change of 1 causes a shift of 0 1 mm adjustment Caution Be sure to execute this mode before adjusting the margin Do not use this mode to create a margin ADJ Y Use it to adjust the CCD read start position Range of 100 to 400 A change of 1 causes a shift of 0 1 mm adjustment F04 401 03 F04 401 04 Vertical size plate Standard white plate Higher setting Lower setting Copyboard glass Low...

Page 151: ...re to open and then close the ADF for HP search ADJ Y DF Use it to adjust the ADF read start position ADF horizontal registration in scanning direction Range of 100 to 400 unit 0 1 mm adjustment STRD POS Use it to adjust the CCD read position for stream reading Range of 30 to 60 A change of 1 causes a shift of 0 1 mm adjustment COPIER ADJUST F04 401 05 F04 401 06 Vertical size plate Standard white...

Page 152: ...late for shading correction EGGN ST Use it to enter an adjustment value for the edge gain correction start posi tion for the CCD EGGN END Use it to enter an adjustment value for the edge gain correction end position for the CCD LASER Adjusting the Laser Output If you have cleared the RAM on the DC controller PCB be sure to enter the settings indi cated on the service label PVE OFST Use it to adjus...

Page 153: ...l mechanism is dis abled HVT DE Use it to enter the offset value for the development high voltage output for the high voltage unit Caution If you have replaced the high voltage unit or cleared the RAM on the DC controller PCB enter the settings indicated on the new high voltage unit D HV DE Use it to enter the offset value for the development high voltage output of the DC controller PCB Caution If...

Page 154: ...value table Range of 1 to 9 default 5 adjustment BLANK Adjusting the Non Image Width If you have cleared the RAM on the DC controller PCB enter the value indicated on the service label BLANK T Use it to enter the image leading edge non image width adjustment value Range of 1 to 500 adjustment BLANK B Use it to enter the image trailing edge non image width adjustment value F04 401 07 White Copy den...

Page 155: ...POTOFST Use it to enter the offset value for the potential sensor Range of 0 to 255 default 0 adjustment VD OFST Use it to enter the offset value for the VD target potential for the copier Range of 5 to 5 unit 10 V default 0 adjustment DE OFS P Use it to enter the offset value for the VL target potential for the printer PDL Vdc fine adjustment Range of 50 to 50 unit V default 0 adjustment VD OFS P...

Page 156: ...ve cleared the RAM on the DC controller PCB enter the settings indicated on the service label TR N2 Use it to enter the output adjustment value for the transfer charging current printing on the 2nd side of a double sided plain paper sheet Caution If you have cleared the RAM on the DC controller PCB enter the settings indicated on the service label PRE TR Use it to enter the output adjustment value...

Page 157: ...ontroller PCB enter the settings indicated on the label attached to the new DC controller PCB HV SP Adjusting the Output of the Separation Charging Assembly SP N1 Use it to enter the output adjustment value of the separation charging cur rent printing on the face of a sheet of plain paper and printing on the 1st side of a double sided sheet Caution If you have cleared the RAM on the DC controller ...

Page 158: ...djustment Caution If you have cleared the RAM on the DC controller PCB enter the settings indicated on the service label ADJ REFE Use it to adjust the horizontal registration for re pickup If the image is displaced on the front increase the setting Range of 101 to 100 unit 0 1 mm adjustment Caution If you have cleared the RAM on the DC controller PCB enter the settings indicated on the service lab...

Page 159: ...cute FUNCTION CST in service mode C4 A4R Use it to enter the paper width basic value A4R 100 V model only for the cassette 4 Caution If you have replaced the paper width detecting VR execute FUNCTION CST in service mode MF A4R Use it to enter the paper width basic value A4R for the manual feed tray Caution If you have replaced the paper width detecting VR execute FUNCTION CST in service mode MF A6...

Page 160: ... cleared the RAM on the DC controller PCB enter the settings indicated on the service label ATM Use it to select an operating environment in relation to atmospheric pres sure A low atmospheric pressure tends to cause leakage lower the target poten tial control Range of 0 to 2 0 1 to 0 75 atm up to altitude of 2500m adjustment 1 0 75 to 0 70 atm up to altitude of 2500 to 3000m 2 0 70 to 0 65 atm up...

Page 161: ...Make a print of the test chart and check the position of the image 2 Select the mode item and change the setting to make adjustments 3 Press the OK key 4 Make a print of the test chart once again and check to see the position of the image is as indicated LA SPEED Use it to adjust the original feed speed for ADF stream reading speed A higher setting increases the speed The data will be stored on th...

Page 162: ... leading edge middle of the sheet Range of 4 to 2 unit mm adjustment Using the Mode 1 Make a print of the Test Chart and check the position of the holes 2 Select this item and change the setting as needed 3 Press the OK key 4 Make a print of the Test Chart once again and see that the position for the holes is as indicated SORTER ADJUST Feeding direction Higher setting Lower setting Paper F04 403 0...

Page 163: ...ation inspection mode 5 1 COPIER The following screen appears in response to COPIER FUNCTION for the items see the pages that follow F04 501 01 INSTALL CCD LASER DPC CST CLEANING FIXING SYSTEM PANEL CLEAR PART CHK MISC R MISC P HRD DISK SENS ADJ ...

Page 164: ... about 8 to 10 min While toner is being supplied the duration sec is counted down start ing at 600 sec 3 The machine stops automatically at the end of the operation STRD POS Use it to execute auto adjustment of the position of the CCD read position for stream reading mode Caution Execute this mode at time of installing an ADF or if you have removed and then installed the existing ADF Using the Mod...

Page 165: ...s standard white plate Use the whitest of all papers used by the user as the standard white paper Using the Mode 1 Place sheets of standard white paper 10 sheets min on the copyboard glass 2 Select the mode item and press the OK key The machine executes auto adjustment about 1 min The machine stops operation at the end of auto adjustment 3 Record the updated settings on the service label all under...

Page 166: ... at the end of the operation EGGN POS Use it to execute auto adjustment for the edge gain correction position for the CCD The CCD edge gain correction mechanism is effective only when an ADF is in use Caution If the CCD unit has been replaced be sure to execute the following in advance COPIER FUNCTION CCD CCD ADJ If the CCD unit No 1 mirror mount or No 2 mirror mount has been replaced execute this...

Page 167: ...4 SERVICE MODE 4 63 Edge gain correction plate Copyboard glass front Reading glass F04 501 03 5 When the following has been updated enter the new settings COPIER ADJUST CCD EGGN ST and EGGN END COPIER FUNCTION ...

Page 168: ... have replaced the photosensitive drum or the laser unit or changed the drum potential setting execute potential control using this mode item Using the Mode 1 Select the mode item and enter 1 then press the OK key 2 Turn off and then on the power switch The machine will execute potential control OFST Use it to execute offset adjustment for the potential sensor Caution Do not execute this mode on i...

Page 169: ...h 2 Select C3 STMTR C4 STMTR and press the OK key The machine executes adjustment automatically at the end of which the value is stored 3 Likewise repeat steps 1 and 2 for A4R MF A4R MF A6R MF A4 Use it to store the paper width basic value for the manual feed tray Caution For fine adjustment after storing the basic value make the following selec tions ADJUST CST ADJ MF A4R MF A6R MF A4 Using the M...

Page 170: ...automatically at the end of the cleaning operation FIXING Executing Auto Adjustment for Fixing Assembly Related Items NIP CHK Use it to obtain an output for measuring the fixing nip width Using the Mode 1 Make about 20 A4 copies of the test sheet 2 Place an A4 sheet of paper on the manual feed tray 3 Select the mode item to highlight and press the OK key The sheet will be picked up and stopped bet...

Page 171: ...tion LED OFF Use it to end a LED check of the control panel Using the Mode 1 Select the mode item to end the check KEY CHK Use it to check key inputs Using the Mode 1 Select the mode item 2 Press any key so that its corresponding character will appear on the touch panel indicating that the input is normal T05 501 01 TOUCHKEY Use it to adjust the coordinates of the touch panel Caution Use it to mac...

Page 172: ...t INTERRUPT additional functions USER guide T04 501 01 PART CHK Checking the operation of various loads CL Use it to select the clutch to check Using the Mode 1 Select the mode item 2 Using the keypad enter the code of the clutch in question T05 501 02 3 Press the OK key CL ON Use it to check the operation of a clutch Using the Mode 1 Select the mode item and press the OK key ON 10 secs OFF ON 10 ...

Page 173: ...nd then turns off The shift tray motor stops at the front rear home position SL Use it to select the solenoid to check for operation Using the Mode 1 Select the mode item 2 Using the keypad enter the code of the solenoid T04 501 04 3 Press the OK key SL ON Use it to check the operation of the solenoid Using the Mode 1 Select the mode item and press the OK key ON OFF for 10 secs ON OFF for 10 secs ...

Page 174: ...g feed left motor M29 9 left deck lifter motor M4 21 delivery motor M13 10 cassette 3 lifter motor M20 22 pre registration motor M17 11 cassette 4 lifter motor M21 23 duplexing feed right motor M18 12 right deck pickup motor M11 24 shift tray motor SM 101 T04 501 03 Code Solenoid Name Code Name Code Name 1 right deck pickup solenoid SL6 7 delivery flapper solenoid SL5 2 left deck pickup solenoid S...

Page 175: ...d then on the main power switch R CON Use it to clear the RAM on the reader controller PCB Using the Mode 1 Select the mode item and press the OK key 2 Turn off and then on the main power switch SERVICE Use it to clear the backup data of service mode COPIER OPTION Using the Mode 1 Select the mode item and press the OK key 2 Turn off and then on the main power switch JAM HIST Use it to clear the ja...

Page 176: ...press the OK key 2 Turn off and then on the main power switch MMI Use it to clear the backup data on user mode settings spec ID group ID mode memory etc Using the Mode 1 Select the mode item and press the OK key 2 Turn off and then on the main power switch MSIC R Checking Reader Unit Related Operations SCANLAMP Use it to check the activation of the scanning lamp Using the Mode 1 Select the mode it...

Page 177: ... Use it to check the activation of the pre exposure LED Using the Mode 1 Select the mode item and press the OK key The pre exposure LED will remain on for about 3 secs and will turn off HRD DISK Use it to check the operation of the hard disk SCANDISK Use it to detect an error on the hard disk Caution Use it on a hard disk found to have a problem Using the Mode 1 Select the mode item and press the ...

Page 178: ... the point of detection of either sensor on the shift tray 3 Select the mode item and press the OK key 4 By referring to the indication move the sensor closer to the paper and fix it in position where the indication changes to ON 5 Move the paper to the position of detection of the other sensor 6 Repeat step 4 for the other sensor 7 Press the Stop key to end the adjustment SYSTEM Checking System R...

Page 179: ...e it to adjust the sensitivity of each sensor of the ADF Caution Be sure to clean the sensor before executing this mode Using the Mode 1 Select the mode item and press the OK key The machine stops operation at the end of the adjustment COPIER FUNCTION ...

Page 180: ...CHAPTER 4 SERVICE MODE 4 76 6 OPTION settings mode 6 1 COPIER The following screen appears in response to COPIER OPTION for the items see the pages that follow BODY USER CST ACC TEMPO F04 601 01 ...

Page 181: ...ings 0 OFF 1 priority on fixing while controlling down sequence tempera ture to 10 C for all 2 priority on productivity while controlling down sequence temperature to 5 C for all IDL MODE Use it to select idle rotation mode for the developing assembly Settings 0 OFF no idle rotation default 1 auto control by environment sensor 2 idle rotation started when fixing temperature reaches 100 C 3 idle ro...

Page 182: ...or 4 sec OFF for 2 sec 1 uses fixed pattern ON for 2 sec OFF for 1 sec SCANSLCT Use it to turn on off the ADF original size detection mechanism When ON the scan size is determined according to the detected original size Settings 0 OFF default 1 ON OHP TEMP Use it to switch the temperature setting for transparency mode The control mechanism will use a lower fixing temperature to improve separation ...

Page 183: ...by and print start temperatures are reduced by 15 C In the case of the iR6000 Series 100 V model the period of initial mul tiple rotation is reduced by 1 min Caution For the 120 230 V model the same control mechanism is used for both iR6000 Series and iR5000 Series This mode is disabled if FSPD S1 is set Settings 0 standard default 1 reduced mode as above SHARP Use it to change the sharpness level...

Page 184: ...en etc to identify the site ex pressed as in service mode COPIER DISPLAY USER LANGUAGE Using the Mode 1 Select RMT LANG 2 Each press on the key brings up a different language code 3 When the desired language code has appeared press the OK key HI HUME Use it to switch the developing bias frequency if separation faults occur in a high humidity environment Caution If separation faults occur in the ab...

Page 185: ...ansfer 2 to prevent separation fault 3 to prevent transfer fault TR SP DK Use it to switch the transfer separation output level when the paper deck is used as the source of paper to prevent various problems Settings 0 normal default 1 to prevent re transfer 2 to prevent separation fault 3 to prevent transfer fault TPR DECL Use it to switch the delivery path to improve stacking performance in re ve...

Page 186: ... no warning issued default 1 ON warning issued COUNTER1 Use it to indicate the type of soft counter of the control panel Caution The type of soft counter 1 cannot be changed Settings 101 total 1 default fixed to 101 see T05 601 01 COUNTER2 Use it to change the type of soft counter 2 of the control panel to suit the needs of the user or the dealer Settings 000 to 804 T05 601 01 default 000 for 100 ...

Page 187: ...absence of card in remote accepts print job but stops printing in absence of card with card enables printing but imposes charge default 2 disables control in remote does not accept print job in remote B4 L CNT Use it to specify whether B4 sheets are counted as large size or small size for soft counters 1 through 6 Settings 0 small size default 1 large size TRAY STP Use it to prohibit suspension of...

Page 188: ...ber of lines for photo mode printing Settings 0 141 lines default 1 134 lines COPY JOB Use it to prevent auto copy start when a coin robot and a card reader Settings 0 copy job auto start selected default 1 copy job auto start not selected OP SZ DT Use it to turn on and off the original size detection mechanism in book mode Settings 0 OFF accepts input of original size from control panel default 1...

Page 189: ...eption prints 400s copies prints 800 report prints Legend counter effective for the machine 4C full color mono mono color Y M C R G B sepia mono Bk black mono L large size larger than B4 S small size B4 or smaller number in counter count indicating large size sheets In service mode the settings may be changed so that B4 or larger may be counted as large size COPIER OPTION USER B4 L CNT Effective N...

Page 190: ... 315 print 4C L 316 print 4C S 317 print Mono L 318 print Mono S Effective No Counter type 319 print Bk L 320 print Bk S 321 print 4C Mono L 322 print 4C Mono S 323 print 4C Mono 2 324 print 4C Mono 1 325 print 4C L double sided 326 print 4C S double sided 327 print Mono L double sided 328 print Mono S double sided 329 print Bk L double sided 330 print Bk S double sided 331 PDL print total 1 332 P...

Page 191: ... color scan L copy scan 4C L 512 color scan S copy scan 4C S 513 copy scan L 514 copy scan S 515 copy scan total Effective No Counter type 601 box print total 1 602 box print total 2 603 box print L 604 box print S 701 reception print total 1 702 reception print total 2 703 reception print L 704 reception print S 801 report print total 1 802 report print total 2 803 report print L 804 report print...

Page 192: ...I CST U3 Use it to specify paper names used for paper size group U3 Settings 34 G LGL default 29 A LTR 25 A FLS CST U4 Use it to specify paper names used for paper size group U4 Settings 18 LTR default 29 A LTR P SZ C1 P SZ C2 Use it to specify paper size used in the front deck C1 right deck C2 left deck Caution After electing the appropriate paper size be sure to turn off and then on the main pow...

Page 193: ...LGLR Korean government R 24 FLSC FOOLSCAP 25 A FLS Australian FOOLSCAP 26 OFI OFFICIO 27 E OFI Ecuadorian OFFICIO 28 B OFI Bolivian OFFICIO 29 A LTR Argentine LETTER 30 A LTRR Argentine LETTERR 31 G LTR Government LETTER 32 G LTRR Government LETTERR 33 A LGL Argentine LEGAL 34 G LGL Government LEGAL 35 FOLI FOLIO 36 A OFI Argentine OFFICIO 37 M OFI Mexico OFFICIO 38 39 40 ALL T04 601 02 C1 DWSW C2...

Page 194: ... transfer fault occurs because of a fault error in the potential sensor Use it as an emergency remedy until the potential sensor is replaced Settings 0 OFF default 1 enables F POT D setting F POT D Use it if a transfer fault occurs because of a fault error in he potential sen sor It is valid only when F POT SW is set to 1 The level of separation current is in the order of 0 1 2 Settings 0 for text...

Page 195: ...4 91 F HUM D Use it to enter an approximate humidity level of the site of installation Uses the input humidity as the output of the humidity sensor Valid only if F HUM SW is set to 1 Settings 30 to 99 default 35 COPIER OPTION ...

Page 196: ... detection mechanism for AB and Inch series originals Settings 0 disable default 1 enable 6 3 SORTER BLNK SW Use it to set the margin width W on both sides of the fold when the saddle stitcher is used Settings 0 normal width 5 mm 1 larger width 10 mm default W F04 603 01 FEEDER OPTION ...

Page 197: ... RIP1 board Check the generated test print If lines of 32 dots wide are found the board is normal otherwise the board is faulty Using the Mode 1 Select the mode item and press the OK key 2 The machine will generate a test print 3 Check to find out if the generated test print has lines of 32 dots wide PCI1 OFF Use it to turn off the slot 1 function when the board inserted into the PCI slot 1 is out...

Page 198: ...CHAPTER 4 SERVICE MODE 4 94 7 TEST test print mode The following screen appears in response to COPIER TEST for the items see the pages that follow PG NETWORK F04 701 01 ...

Page 199: ...e and photo mode during test printing Settings 0 text mode 1 photo mode PG_PICK Use it to select the source of paper for test printing Settings 1 right deck default 2 left deck 3 cassette 3 4 cassette 4 5 to 6 not used 7 paper deck 8 manual feed tray TYPE Input No Test Print Type Input No Type 00 image form CCD normal print 01 grid 02 17 gradations w image correction 03 17 gradations w o image cor...

Page 200: ...properly been installed asking him her to make the appropriate network settings 4 Inform the system administrator that the network connection will be tested and find out the remote host address i e IP address of the PC terminal on the user network for PING 5 Make the following selections in service mode COPIER TEST NETWORK PING then enter the IP address obtained in step 4 and press the OK key If t...

Page 201: ... NIC itself may have a problem Go to step 7 to make a check The address will be returned before it reaches the NIC allowing a check on the machine s TCP IP settings 7 Make the following selections in service mode COPIER TEST NETWORK PING then enter the local host address i e the machine s IP address and press the OK key If NG is indicated the NIC connection or the NIC itself is faulty Check the NI...

Page 202: ...TAL PICK UP FEEDE PRDC 1 DRBL 1 DRBL 2 PICK UP FEEDER JAM TOTAL MISC F04 801 01 Clearing the Counter Reading 1 Select the item to clear to highlight 2 Press the Clear key on the control panel The counter will be cleared and will return to 00000000 Small Size and Large Size in the Mode large size L larger than A4 or LTR small size S A4 or LTR or smaller ...

Page 203: ... setting may be changed by select ing the image and using the keypad thereafter press the OK key 4 Indicates the ratio of counter readings to limit levels 5 A single exclamation mark will be indicated between 90 and 100 two marks at 100 or higher otherwise no mark 6 Indicates an estimated number of days to replacement in the case of the example 82 days List of Counter Items Level 1 COUNTER Mode Le...

Page 204: ...assette 4 jam counter DK paper deck jam counter Level 2 MISC Level 3 FIX WEB fixing web counter Be sure to reset after replacing the fixing web WST TNR waste toner counter Be sure to reset after disposing of the waste toner When FIX WEB counts up to 2000 E005 will be indicated Level 2 PRDC 1 Level 3 PRM WIRE primary charging wire counter PRM GRID primary grid wire counter PO WIRE pre transfer post...

Page 205: ...n roller counter C4 FD RL cassette 4 feed roller counter LD PU RL left front deck pickup roller counter LD SP RL left front deck separation roller counter LD FD RL left front deck feed roller counter RD SP RL right front deck separation roller counter RD PU RL right front deck pickup roller counter RD FD RL right front deck feed roller counter M SP RL manual feed separation roller counter M FD RL ...

Page 206: ...ller counter LNT TAPE ADF dust collecting tape counter PD PU RL paper deck pickup roller counter PD SP RL paper deck separation roller counter PD FD RL paper deck feed roller counter FIN STPR finisher stapler counter FIN FDBL finisher feed belt counter FIN PDDL finisher paddol counter SDL STPL saddle staple counter PUNCH punch counter PNCH HRS punch harness counter COPIER COUNTER ...

Page 207: ...ermal switch TP1 has an open circuit The fixing heater has an open circuit The SSR is faulty The DC controller PCB is faulty Mode of Detection 0000 After the main power switch is turned on the temperature detected by the main thermistor does not reach 70 C Caution The error must be reset in service mode COPIER FUNCTION CLEAR ERR E001 Main Cause The main thermistor TH1 has a short circuit The sub t...

Page 208: ... temperature detected by the main thermistor is 70 C for 2 sec or more after it has reached 100 C Caution The error must be reset in service mode COPIER FUNCTION CLEAR ERR E004 Main Cause The SSR has a short circuit The DC controller PCB is faulty Mode of Detection 0000 The SSR used to drive the fixing heater is found to have a short cir cuit hard circuit detection Caution The error must be reset ...

Page 209: ...toner clock sensor MSW2 is faulty The DC controller PCB is faulty Mode of Detection 0000 The rotation of the waste toner feedscrew goes out of order and the switch MSW2 is pressed multiple times during a specific pe riod of time E014 Main Cause The fixing motor M19 is faulty The DC controller PCB is faulty Mode of Detection 0000 The motor clock signal is detected for 2 secs or more continuously af...

Page 210: ...um surface potential VL2 of the white background is about 200 V generating solid black im ages 0002 The primary charging output used for print output and the drum surface potential after laser output has been made are about 200 V generating solid black images E100 Main Cause The BD PCB is faulty The laser unit is faulty The laser driver PCB is faulty The wiring is faulty short circuit open circuit...

Page 211: ...121 Main Cause The controller cooling fan FM4 is faulty The wiring is faulty short cir cuit open circuit The DC controller PCB is faulty Mode of Detection 0001 Although the controller cooling fan FM4 is being driven the clock signal FM4LCK does not arrive for 5 secs or more E196 Main Cause The EEPROM on the DC controller PCB is faulty The location of the EEPROM is wrong The DC controller PCB is fa...

Page 212: ...PCB is faulty The reader controller PCB is faulty Mode of Detection 0001 During printing the image leading edge signal does not arrive from the ADF Caution No code is indicated and keys are locked The code may be checked in service mode COPIER DISPLAY ERR E220 Main Cause The lamp inverter PCB is faulty The reader controller PCB is faulty Mode of Detection 0001 The lamp inverter PCB is found to hav...

Page 213: ...der controller PCB is faulty The reader controller PCB is faulty Mode of Detection 0001 The ID read into the EEPROM when the main power switch has been turned on and the ID in the ROM do not match 0002 When data is written into EEPROM the data written and the data read do not match 0003 When data is written the ID in the EEPROM and the ID in the ROM are found not to match E302 Main Cause The CCD A...

Page 214: ...uit The hard disk drive is faulty The main controller PCB is faulty Mode of Detection 0001 A mount error was detected when the hard disk was started up from the boot ROM 0002 A data read error from the hard disk was detected when the hard disk was started from the boot ROM E607 Main Cause The hard disk fan FM7 is faulty The wiring is faulty short circuit open circuit The DC controller PCB is fault...

Page 215: ... controller PCB is faulty Mode of Detection 0001 Data has been written to the error register of the IPC IC5021 on the reader controller PCB four times or more within 1 5 secs 0002 Data has been written to the error register of the IPC IC120 on the DC controller PCB four times or more within 2 secs 0003 Data has been written to the error register of the IPC IC1003 of the main controller PCB four ti...

Page 216: ...eset in service mode COPIER FUNCTION CLEAR ERR E719 Main Cause The wiring is faulty short circuit open circuit The coin vendor is faulty The main controller PCB is faulty Mode of Detection 0001 The communication between the coin vendor and the main control ler PCB has been interrupted Caution The error must be reset in service mode COPIER FUNCTION CLEAR ERR E732 Main cause The connector has poor c...

Page 217: ... RIP1 board accessory is faulty The main controller PCB is faulty Mode of Detection 0000 An error has been detected by self diagnosis of the RIPI board E743 Main cause The connector has poor contact The main controller PCB is faulty Mode of Detection 0000 The reader controller PCB has detected an error in the communica tion between the main controller PCB and the reader controller PCB E804 Main Ca...

Page 218: ...n the clock signal FM3CLK does not arrive for 5 secs or more 0002 While the feed fan is being driven the clock signal FM1CLK does not arrive for 5 secs or more E824 Main Cause The wiring is faulty short circuit open circuit The primary charging as sembly cooling fan FM2 is faulty The DC controller PCB is faulty Mode of Detection 0000 While the primary charging assembly cooling fan is being driven ...

Page 219: ...20 Main Cause The EEPROM is faulty The ADF controller PCB is faulty Mode of Detection 0001 When the host machine s power switch is turned on the backup data of the EEPROM cannot be read or the data if read has an er ror E421 Main Cause The EEPROM is faulty The ADF controller PCB is faulty Mode of Detection 0001 Backup data cannot be written to the EEPROM or the data if writ ten has an error E422 M...

Page 220: ... alignment plate does not return to home position when the alignment motor has been driven for 2 secs E531 Main Cause The stapler home position detecting switch MS7 is faulty The stapler mo tor M6 is faulty The finisher controller PCB is faulty Mode of Detection 0001 The stapler does not leave home position when the stapler motor has been driven for 0 5 sec 0002 The stapler does not return to home...

Page 221: ...es not return to home position when the punch mo tor has been driven for 200 msecs E593 Main Cause The horizontal registration home position sensor PI1P is faulty The hori zontal registration motor M1P is faulty The punch driver PCB is faulty Mode of Detection 0001 The puncher does not leave home position when the horizontal reg istration motor has been driven for 4 secs 0002 The puncher does not ...

Page 222: ...is faulty The saddle stitcher controller PCB is faulty Mode of Detection 0001 The stitcher home position sensor rear does not turn off when the stitch motor rear has been rotated CW for 0 5 sec or more 0002 The stitch home position sensor rear does not turn on when the stitch motor rear has been rotated CCW for 0 5 sec or more E5F5 Main Cause The stitch home position senor front MS7S is faulty The...

Page 223: ... sec or more from the start of the initial rotation of the host machine or the start of printing 0002 When the inlet cover front cover and delivery cover are found to be closed the front door switch detects an open condition for 1 sec or more after the start of the initial rotation of the host machine or the start of printing 0003 When the inlet cover front cover and delivery cover are found to be...

Page 224: ......

Page 225: ...M18 Duplex paper sensor PS34 Duplex pre registration sensor PS30 Horizontal registration sensor PS31 Reversal flapper solenoid SL 11 Printer unit PSTBY PINTR PRINT LSTR PSTBY Print command received Print command received yyy yyy CCW rotation CW rotation yyy yyy Reader unit ADF STBY Original set sensor PI5 Post separation sensor S3 Registration 1 paper sensor PS1 Read sensor S2 Delivery reversal se...

Page 226: ...y sensor PS35 Eternal delivery sensor PS36 Fixing motor M19 Delivery flapper solenoid SL5 Reversal motor M14 Reversal sensor 2 PS38 Reversal sensor 1 PS37 Fixing web solenoid SL2 Duplex feed left motor M29 Duplex feed right motor M18 Duplex paper sensor PS34 Duplex pre registration sensor PS30 Horizontal registration sensor PS31 Reversal flapper solenoid SL11 ADF STBY Original set sensor PI5 Post ...

Page 227: ...ETTE3 PAPER LEVEL DETECTION signal C3PUSD CASSETTE3 PICK UP SOLENOID DRIVE command C3PWD CASSETTE3 PAPER WIDTH DETECTION C3RTD CASSETTE3 RETRY DETECTION signal C4LMD CASSETTE4 LIFTER MOTOR DRIVE command C4LTP CASSETTE4 LIFTER POSITION DETECTION signal C4OP CASSETTE4 OPEN CLOSED DETECTION signal C4PD CASSETTE4 PAPER DETECTION signal C4PL0 CASSETTE4 LENGTH DETECTION signal C4PL1 CASSETTE4 LENGTH DET...

Page 228: ...RY CHARGING COOLING FAN DRIVE command FM3CLK DERIVERY FAN CLOCK signal FM3ON DELIVERY FAN DRIVE command FM4CLK CONTROLLER COOLING FAN CLOCK signal FM4ON CONTROLLER COOLING FAN DRIVE command FM5CLK DE CURLING FAN CLOCK signal FM5ON DE CURLING FAN DRIVE command FM6CLK DC POWER SUPPLY FAN CLOCK signal FM6ON DC POWER SUPPLY FAN DRIVE command FM7CLK HARD DISK FAN CLOCK signal FM7ON HARD DISK FAN DRIVE ...

Page 229: ...OSED DETECTION signal LSH SAMPLE LASER ACTIVATION signal LWRPD LASER WRITE START DETECTION signal M10ON HOPPER MOTOR TONER SUPPLY DRIVE command M11_A RIGHT DECK PICK UP MOTOR A DRIVE command M11_A RIGHT DECK PICK UP MOTOR A DRIVE command M11_B RIGHT DECK PICK UP MOTOR B DRIVE command M11_B RIGHT DECK PICK UP MOTOR B DRIVE command M12_A CASSETTE3 4 PICK UP MOTOR A DRIVE command M12_A CASSETTE3 4 PI...

Page 230: ... B DRIVE command M24_B LEFT DECK PICK UP MOTOR B DRIVE command M25_A VERTICALPATHDUPLEXINGFEEDINGMOTOR A DRIVEcommand M25_A VERTICALPATHDUPLEXINGFEEDINGMOTOR A DRIVEcommand M25_B VERTICALPATHDUPLEXINGFEEDINGMOTOR B DRIVEcommand M25_B VERTICALPATHDUPLEXINGFEEDINGMOTOR B DRIVEcommand M26_A VERTICAL PATH UPPER MOTOR A DRIVE command M26_A VERTICAL PATH UPPER MOTOR A DRIVE command M26_B VERTICAL PATH U...

Page 231: ...CONTROL signal PR LEAK DETECT PRIMARY CHARGING LEAKAGE DETECTION signal PT SP CNT PRE TRANSFER CHARGING CONTROL signal PT SP LEAK DETECT PRE TRANSFER SEPARATIONCHARGINGLEAKAGEDETECTIONsignal PT SP REMOTE PRE TRANSFER SEPARATIONCHARGINGREMOTEsignal PTRCLM1 PRE TRNANSFERCHARGINGWIRECLEANINGMOTOR1DRIVEcommand PTRCLM2 PRE TRNANSFERCHARGINGWIRECLEANINGMOTOR2DRIVEcommand RDEL RIGHT DECK LIMIT DETECTION ...

Page 232: ...UB THERMISTOR signal THHUM1 MACHINE INSIDE HUMIDITY signal TR CNT TRANSFER CHARGING CURRENT CONTROL signal TR LEAK DETECT TRANSFER CHARGING LEAKAGE DETECTION signal TSCLM1 TRANSFER SEPARATION CHARGINGWIRE CLEANING MOTOR1 DRIVE command TSCLM2 TRANSFER SEPARATION CHARGINGWIRE CLEANING MOTOR2 DRIVE command VP1PD VERTICAL PATH 1 PAPER DETECTION signal VP2PD VERTICAL PATH 2 PAPER DETECTION signal VP3PD...

Page 233: ...ction 15 14 13 12 J809 J809F J809M J8508 PS2 4 4 1 1 2 3 4 5 2 3 1 2 3 2 3 1 Right lower cover open closed sensor C3LMD 0V C4LMD 0V 0V VD2PD_SENSOR 5V 0V VD1PD 5V GND TH GND HUM_OUT 5V 0V C3PLV 5V 0V C4PLV 5V 0V LWRPD 5V 13 14 15 4 3 2 1 4 3 2 1 4 3 2 1 4 5 3 2 1 J114 J123 J124 J201M J201F J101 J102 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 1 2 3 1 2 3 1 2 3 4 5 6 7 8 9 10 J202F 10 9 8 7 6 5 4 3 2 1 5 4 3 2 ...

Page 234: ......

Page 235: ... TXENDN M CLK CLOCK NC LED100 SW100 1 2 3 4 1 2 3 1 2 3 1 2 3 1 2 1 2 1 2 3 1 2 3 4 3 2 1 4 5 6 7 8 9 10 3 2 1 7 6 5 4 3 2 1 8 9 10 7 6 5 4 3 2 1 8 9 10 4 5 6 7 3 2 1 1 2 3 1 2 3 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 3 2 1 11 12 13 14 1 2 3 4 5 6 7 8 9 10 4 5 6 7 8 9 10 11 12 13 3 2 1 14 4 5 6 7 8 9 10 11 12 3 2 1 4 5 6 7 8 3 2 1 1 2 3 4 4 5 6 3 2 1 J2H PCB2 J2D J2L J4D J4L J8D J8L J4H J8H J9H J20H ...

Page 236: ...2 1 J103 J203 J204 1 2 3 1 2 3 PS101 PS102 SPCFULL GND 5V SPEXIST GND NC NC 5V 6 7 5 4 3 2 1 4 3 2 1 J104 J206 J205F J205H J205 J207 1 2 3 1 2 3 1 2 3 4 S P PS104 PS103 J105 1 2 M SDCM1 SDCM2 Shift motor PCB1 1 2 3 1 2 3 4 GND 5V SPSFULL J208 J106 S P PS105 Limit sensor front Limit sensor rear HP sensor front Tray paper sensor Shift Tray Driver PCB 1 2 3 4 5 6 7 8 9 10 H G F E D C B A E SHIFT TRAY...

Page 237: ...roduction Charging Exposure Copy density adjustment Development Pickup Transfer Separation Cleaning Fixing Auto Manual Specifications Indirect statophotography Corona Laser Auto or manual Dry 1 component toner production Front paper deck 2 holders Front cassette 2 holders Manual feed tray 5 5 mm deep about 50 sheets of 80 m2 paper Corona Corona static separation Blade Heat roller 100 V 700 W main ...

Page 238: ...07 Reduce V 1 0 816 Reduce IV 1 0 865 Enlarge I 1 0 154 Enlarge II 1 1 224 Enlarge III 1 0 414 Enlarge IV 1 2 000 Enlarge V 1 4 000 Zoom 1 0 250 to 4 00 in 1 increments iR5000 5 min or less at 20 C 168 F iR6000 6 min or less at 20 C 168 F 5 5 sec stream reading right deck Direct A4 LTR non AE straight delivery 3 8 sec book mode right deck pickup Direct A4 LTR non AE straight delivery 999 prints ma...

Page 239: ...cal feeding Tracing paper B4 A4 A4R Colored paper Canon recommended vertical feeding 64 to 80 g m2 A3 B4 A4 B5 A5R A4R B5R 279 4 431 8 mm 11 17 LGL LTR LTRR STMT vertical feed ing Tracing paper A3 B4 A4 B5 A4R B5R Transparency Canon recommended A4 A4R LTR LTRR Colored paper Canon recommended B4 A4 A4R Postcard vertical feeding only Postcard 2 in 1 postcard vertical feeding only 4 in 1 postcard hor...

Page 240: ...anon recommended B4 A4 A4R Postcard vertical feeding only Postcard 2 in 1 postcard vertical feeding only 4 in 1 postcard horizontal feeding only Label sheet Canon recommended B4 A4 A4R LTR LTRR Thick paper 90 to 200 g m2 A3 B4 A4 B5 A4R B5R LTR LTRR Plain paper 64 to 80 g m2 A3 B4 A4 B5 A5R A4R B5R 279 4 431 8 mm 11 17 LGL LTR LTRR STMT vertical feed ing Colored paper Canon recommended B4 A4 A4R T...

Page 241: ...Colored paper Canon recommended B4 A4 A4R Thick paper 90 to 200 g m2 A3 B4 A4 B5 A4R B5R LTR LTRR Plain paper 64 to 80 g m2 A3 B4 A4 B5 A5R A4R B5R 279 4 431 8 mm 11 17 LGL LTR LTRR STMT vertical feeding Colored paper Canon recommended B4 A4 A4R Thick paper 90 to 200 g m2 A3 B4 A4 B5 A4R B5R LTR LTRR Item Double sided Auto Manual feed tray ...

Page 242: ...r 5 1 GB 1 Direct Enlarge Reduce 4 0 1 5 1 0mm 4 5 1 8mm 2 Direct Enlarge Reduce 2 0 1 5mm 2 0 1 8 mm 2 Direct Enlarge Reduce 2 5 1 5mm 2 5 2 0 mm 2 Yes 2 min standard may be changed between 0 and 9 min in 1 min increments No Yes 15 min standard may be changed in user mode for 10 15 20 30 40 50 60 90 min and 2 3 4 hr Yes 60 min standard may be changed to 10 15 20 30 40 50 60 90 min 2 3 4 hr in use...

Page 243: ...ox reference only iR6000 1008 Wh approx reference only By sound power level impulse mode iR5000 71 dB or less iR6000 78 dB or less iR5000 50 dB or less iR6000 55 dB or less 0 05 ppm or less 852 mm 33 5 in 726 mm 28 6 in 1134 mm 44 7 in 210 kg approx 470 4 lb approx Keep wrapped and store avoiding humidity Avoid direct sunlight and store at 40 C 85 RH or less Item Operating environment Power supply...

Page 244: ...5R A3 A4R B4 A4R B5R A5R A4 B5 A3 B4 A5R A3 A4R A3 B5R B4 A4R B4 A5 B5 B4 A3 B5 A4 Paper size A3 A4 B4 B5 A4R B5R A5R A5R B5R B5R A4R A4R A5R B5 B4 A3 A3 B4 B4 B5 A3 A4 copies min 1 to N iR5000 iR6000 30 30 50 60 36 36 50 60 38 41 40 44 50 60 50 60 40 44 40 44 38 41 38 41 50 60 50 60 36 36 30 30 30 30 36 36 36 36 50 60 30 30 50 60 Delivery by the machine auto paper select auto density select non s...

Page 245: ...IV 73 3 V 78 6 Enlarge IV 200 0 III 129 4 II 121 4 Size 279 4 431 8 mm 11 17 LTR LGL LTRR STMTR 279 4 431 8 mm 11 17 STMTR 279 4 431 8 mm 11 17 LTRR 279 4 431 8 mm 11 17 LGL LGL LTRR STMTR 279 4 431 8 mm 11 17 LTRR 279 4 431 8 mm 11 17 LGL 279 4 431 8 mm 11 17 Paper size 279 4 431 8 mm 11 17 LTR LGL LTRR STMTR STMTR LTRR LGL LTRR 279 4 431 8 mm 11 17 279 4 431 8 mm 11 17 279 4 431 8 mm 11 17 copie...

Page 246: ...rature Humidity Atmospheric pressure Specifications Clawless retard Side tray Plain paper 64 to 80 g m2 A4 B5 LTR Tracing paper SM 1 A4 B5 Colored paper Canon recommended A4 Thick paper 90 to 200 g m2 A4 B5 LTR Height 385 mm approx about 3500 sheets A4 type XCQ xxxxx LTR type XCRxxxxx By size guide plate in steps in service mode OPTION 326 2 W 583 D 574 5 H mm 12 8 W 23 0 D 22 6 H in 46 kg approx ...

Page 247: ...ospheric pressure Feeding Shifting Delivery direction w shift Shift direction w shift w o shift Specifications Same as host machine Same as host machine LTR LTRR LGL 279 4 431 8 mm 11 17 A4 A4R A3 Height 60 mm 2 4 in approx about 500 sheets of 64 g m2 50 mm or less between stacks 20 mm or more within stack between stacks 5 mm 100 mm or less XCSxxxxx 365 3 W 547 0 D 255 7 H mm 14 4 W 21 5 D 10 1 H ...

Page 248: ...ultimeter Door switch Mirror positioning tool front rear NA 3 Test Sheet Potential sensor electrode Toll No FY9 2002 TKN 0093 FY9 3009 FY9 9196 FY9 3012 Shape Rank A A B A B Remarks Used when making electrical checks Used when positioning the No 1 No 2 mirror Used when adjusting checking images Used to make zero level checks on potential sensors ...

Page 249: ...ry one C each workshop is expected to carry one No 6 7 8 Name Environment sensor checking sensor Tester extension pin Tester extension pin L shaped Toll No FY9 3014 FY9 3038 FY9 3039 Shape Rank B A A Remarks Used to check the environment sensor Used when making electrical checks Used when making electrical checks ...

Page 250: ...r rail Lubrication drum heater contact Composition Fluorescent family hydrocarbon alcohol surface activating agent water Fluorescent family hydrocarbon chlorine family hydrocarbon alcohol Mineral family lithium soap molybdenum disulfide Mineral oil paraffin family Silicone oil Cerium oxide Silicone oil Ether polytetra fluoethylene Remarks Do not bring near fire Procure locally Substitute IPA isopr...

Page 251: ...Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC Printed in Japan REVISION 0 JULY 2000 18723 22109 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan ...

Page 252: ...0 iR6000 REVISION 0 This publication is printed on 100 reprocessed paper PRINTED IN JAPAN IMPRIME AU JAPON 0800M1 25 1 COPYRIGHT 2000 CANON INC CANON iR5000 iR6000 REV 0 JULY 2000 PRINTED IN JAPAN IMPRIME AU JAPON SERVICE HANDBOOK ...